JLH Headphone Amp

Hi Guys,

Today I have fulle completed the JHL headamp according to my initial plans. I've added a little circuit that protects the headphones from DC + a separate dedicated PSU. A nice feature of this PCB is that has a little delay circuit as well, so the servo has some time to settle, minimising DC before any signal is conducted to the headphones. It also inmidiately switches off the relay when the amp is switched off, so no switch noises are transmitted. Of course this board is modified as well, according to some of the suggestions posted here:

Headphone protector | Rock Grotto

I am pretty statisfied with the result :)

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Hi Kaplaars,

great work. Thanks for all your information about the jlh-headphone-amp-kit and tunig methods. I hope you are still active in this forum.
Could you explain why you use a separat power-supply for the headphone-protection-unit. I want to build a headphone amplifier based on the kits and find the protection unit very useful. what's the downside, when I connect the unit directly to the main power supply.

Regards
Schiller72
 
High dc offset

Hi Ashok,

Fair enough, The schematic is on thread # 119 (milescampble). I must have done something accidentally while trying to get to the sources of the hum, the channel is producing -5.71V of DC offset compared to 14mV in the other.

I have checked the transistors and they seem to be ok. Can you suggest a strategy to remedy this?

Thanks

RF
 

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With the changes you made you should get about -1.6V or so at the emitter of the input transistor Q5/Q6 . Your Q7 collector is at -5.08 v. At this voltage Q5 should be cut off and it doesn't appear to be so.
Replace Q5 with another PNP like BC556B/BC560B.BC558B etc. Check the terminal orientation. I think it's the same as 2N2907 , but double check it. Then try again.

Your second channel Q4/Q10 appears to be OK. Also check the input dc bias diodes of the bad channel . If one diode is reversed you will get a -V at the output or Q7 collector.
 
Check voltage ( with respect to ground) at the top of VR3 on both channels. It should be about -2.4V .
Check the voltage at the base of the input transistors Q5 and Q6. It should be about -2.13 V.
In the simulation if R5 ( 4.7K ) is removed the output should be + 5.71 V. Opposite of what you get.
I tried reversing all transistors one by one. None produce -5.73V or anything close to it. It stays positive.

Check if C23/C17 the feedback capacitor ( 180uF) is leaky or reverse connected !

Do the following.
1. Inspect the input stage of both channels. Measure the resistors in circuit and ensure it is the same on both boards.
2. Check the transistor orientation on both boards by measuring the base/coll/emitter diode direction.
3. Make sure that the tracks are not cut or anything which makes them different. Check for a thin faulty trace or track to track short.
4. Compare Q5/Q6 voltages.

If Q5 base is -2V , then the emitter should be -1.6 under normal circumstances.

Exchange transistors between boards and test each time. Like Q1 and Q2 , Q3 / Q4 etc. After each change check if the problem shifts to the other board. If so that part is bad ....and the good board will now have the problem.
 
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Hi Kaplaars,

great work. Thanks for all your information about the jlh-headphone-amp-kit and tunig methods. I hope you are still active in this forum.
Could you explain why you use a separat power-supply for the headphone-protection-unit. I want to build a headphone amplifier based on the kits and find the protection unit very useful. what's the downside, when I connect the unit directly to the main power supply.

Regards
Schiller72

Hi Schiller72,

Sure! The reason why I used a separate transformer + 7812 regulator is that otherwise a groundloop would have been created which results into hum. Ergo, the protection unit works best with a separate PSU :).

Regards,
Michael
 
Hi Schiller72,

Sure! The reason why I used a separate transformer + 7812 regulator is that otherwise a groundloop would have been created which results into hum. Ergo, the protection unit works best with a separate PSU :).

Regards,
Michael

Thanks for the answer Kaplaars. Now i understand the reason for the seperat PSU. :) Groundloops often makes trouble (i know the problem).

I'm building the JLH amplifier based on ebay PCB at the time (see following photos).
Note: I use a separate power supply and a separate input stage (loudness control). Therefore, the bridges on the JLH-PCB.

An externally hosted image should be here but it was not working when we last tested it.


An externally hosted image should be here but it was not working when we last tested it.


I also have some problems with the dc offset. :(

My idea was the two power transistors (Q3 and Q9 / Q4 and Q10) (all TIP41) thermally couple. Furthermore, the 2.7 volt zener diode have replaced with 4x 1N4148. These four diodes are also thermally connected with the heatsink. The temperature dependence of diodes and transistors counteract, so that actually a more stable (smallest possible) DC offset should occur. But my measurements show a not so good performance. I ask myself why. :confused:

Start // DC_Offset: +64 mV
30 sec. // DC_Offset:. +30 mV
after 2 min. // DC_Offset: -2 mV
after 4 min. // DC_Offset: -4.5 mV
after 8 min. // DC_Offset: -6 mV
after 10 min. // DC_Offset: -8 mV
after 14 min. // DC_Offset: -12 mV

another measurement cycle
Switching // DC_Offset: +28 mV // heatsink: 15 °C
after 20 sec. // DC_Offset. -5 mV
after 1 min. // DC_Offset: - 15mV
after 30 min. // DC_Offset: approx. +/- 1.5 mV (cyclic rise and fall) // headsink: 51 °C

This is not so bad but not ideal. Also not always reproducible. Each measurement cycle gives slightly different values.

What are the values ​​of the active OPA based DC-servo-control (OPA as integrator) ?
Can anyone possibly help my variant of the thermal coupling (diodes / output transistors) to improve?

Thanks for any comments or tips.
Regards
Schiller72
 
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I also have some problems with the dc offset. :(

My idea was the two power transistors (Q3 and Q9 / Q4 and Q10) (all TIP41) thermally couple. Furthermore, the 2.7 volt zener diode have replaced with 4x 1N4148. These four diodes are also thermally connected with the heatsink. The temperature dependence of diodes and transistors counteract, so that actually a more stable (smallest possible) DC offset should occur. But my measurements show a not so good performance. I ask myself why. :confused:

Start // DC_Offset: +64 mV
30 sec. // DC_Offset:. +30 mV
after 2 min. // DC_Offset: -2 mV
after 4 min. // DC_Offset: -4.5 mV
after 8 min. // DC_Offset: -6 mV
after 10 min. // DC_Offset: -8 mV
after 14 min. // DC_Offset: -12 mV

another measurement cycle
Switching // DC_Offset: +28 mV // heatsink: 15 °C
after 20 sec. // DC_Offset. -5 mV
after 1 min. // DC_Offset: - 15mV
after 30 min. // DC_Offset: approx. +/- 1.5 mV (cyclic rise and fall) // headsink: 51 °C

This is not so bad but not ideal. Also not always reproducible. Each measurement cycle gives slightly different values.

What are the values ​​of the active OPA based DC-servo-control (OPA as integrator) ?
Can anyone possibly help my variant of the thermal coupling (diodes / output transistors) to improve?

Thanks for any comments or tips.
Regards
Schiller72

As I've stated before, these amps are NOTORIOUS for constantly fluctuating and high DC-offset.
You can go to the trouble of thermal coupling different components and you're still going to have high and fluctuating offset.

A simple servo will take care of it. My examples stay within a couple of millivolts.