HalAir Aeralis - Fullrange Line Array (Vifa TC9-18-08)

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Some progress:

Last night I sanded the first baffle and tonite I gave it its first coat of primer (epoxy). Also managed to do the sanding on half of the 2nd baffle, which will be completed tomorrow + its 1st coat of primer.

Masked each adjacent driver when sanding, trying to preserve as much as possible of the sharp "edge" the profile have.

Weather is awefull at the moment, no sidepanel cutting possible today or tomorrow...:(
 

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@wesayso:
Yeah, every little bit helps - you should know :D
I have today managed to prep and 2nd coat both baffles which right now is curing downstairs :)

@Johnnycamp5:
These will get 24 drivers per side, grouped in two sections of 12 so I can use two amp channels per side.
My current line arrays run 20/side and one channel per side.

I am adressing 4 means of improvements this time around, with one single purpose as end-game - a bigger grin when using them :zombie: :
  • Better looking
  • More driver area (20 -> 24)
  • More power to drive them (2x140W -> 4x140W)
  • Improved cabinet in terms of more mass / more inert

Why not use 25?
Lack ceiling clearance :mallet::eek:
 
Two coats of epoxy, unsanded :)

Will wait with primer/sanding/primer/sanding untill the cabinet is cast, in case I get some nicks and bruises on them :)

This weekend: Cutting the sideboards as a new saw have been purchased :D
 

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Thanks for the feedback - I like them smooth :p
I know that smooth = more prep work :zombie:
When the front baffles lie on the floor they look decievingly small/short... :eek:

Stone side walls would be totally cool, perhaps for mk3 ;)

I have played with the idea of creating a 3D pattern, machined to MDF side panels - see attached image for example

Planned progress for the weekend:
  1. Get the side panels cut to size
  2. Create the top cover and machine a pair
  3. Design the speaker base and inserts for the vertical cabinet, these will be cast inside the EG matrix. The inserts will be machined out of 15mm alu and tapped for M10 fasteners.
 

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@wesayso - I agree! I would love something like that for the sides as a shape/visual accent to the array :D

BTW - Seeing is believing, tall and slender she is :)
210cm tall, 17cm wide and 35cm deep.
 

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Some hard data:

Per array, the weight of the wood (measured) alone = 24kg
Epoxy/Sand matrix (calculated) to 45kg
Mass of drivers = 7,2kg
Moving mass = 58g
Speaker base plate = unknown

This give me a moving mass/inert mass ratio exceeding 1:1300
Surface area exceed a std 15" (but not displacement obviously)

This means soon I wont be able to handle these alone... :eek:
 
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