First DIY Single-Full-Range-Driver Help Needed

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After building a GC (thanks to this forum) and being very happy with the results, decided to build efficient speakers based on the same philosophy (less is more). No crossovers, the simpler (to a reasonable degree) the better.

So after exchanging info with some of you guys (Ron, thanks a lot for your input) I decided to go with single full range driver design with the potential (if I need extra HF) to add a supper tweeter. So I decided to go with the Fostex FE207E DBR box as proposed in the Fostex's recommendation for a speaker box for this specific speaker. If I have to add the Supper Tweeter where would you suggest I should locate it? I don't mind if it sits on top of the box in a nice enclosure either.

I have never build a cabinet for a speaker, so I expect to have a lot of questions and also I'd like to explore the possibility of having the speaker boxes build by someone that has experience in wood-working. I'm located in Toronto/Canada. Do any of you guys know of a company/individual that would do something like that or maybe a shop that would have the tools needed or maybe other alternative that I don't know exists. I'd really appreciate any type of information.

I don't want to spend $$$ on exotic type of wood, so what would be the most reasonable type of material I should use for that project. I don't mind having the cabinets painted but if there is a reasonable alternative for wood-like look I'm open minded. MDF, Plywood....?

Looking at the plans for the DBR configuration I wondered if it'll be easier (and I don’t mind the look of it too) to use a round BR opening for the one inside and the outside instead of the square ones. Any +/-. I know it'll be much easier to tune if it's made out of plastic tube. I'm not sure exactly how to calculate the equivalent config. but I'm downloading dif. kinds of software and learning as much as I can.

Suggested Free software for helping me with some of the calculations, though it looks like there wont be any if I decide to stick to the recommended by Fostex design.

Any kind of advise is appreciated!

Thanks in advance and apologies for the boring tread I started.

/Greg
 
If you can afford it, go with a good quality void free plywood. You will probably have to go to a lumber yard, not a chain "home improvement" store. Otherwise, use MDF with a nice veneer. People complain about MDF (with good reason) however, MDF doesn't warp or cup like solid wood does, and if the veneer is done right who'd know? Fostex puts their ST on top, Terry Cain put his close to the main driver. I'm not sure about the effects of placement at these frequencies. I suspect it's not as critical as it would be in the upper mid-range.
 

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Timn8ter said:
If you can afford it, go with a good quality void free plywood. You will probably have to go to a lumber yard, not a chain "home improvement" store. Otherwise, use MDF with a nice veneer. People complain about MDF (with good reason) however, MDF doesn't warp or cup like solid wood does, and if the veneer is done right who'd know? Fostex puts their ST on top, Terry Cain put his close to the main driver. I'm not sure about the effects of placement at these frequencies. I suspect it's not as critical as it would be in the upper mid-range.


Wow:bigeyes: I can't dream of anything like that.

Thanks for the suggestion. I'll check the area around for lumber yard.

Regarding the ST, some put it even at the back of the box. I don't think that'll be an option for me. I've seen it placed (similar to your picture) closer to the inner edge of the speaker. Id did some experimenting with my existing speakers by adding some fome weatherstrips next to the HF driver and found that the imiging improved alot compare to no-fome-strips version. Also I heard some speackers with a simmilar placement (offset to the inner side) that really had a good imiging, but as you said at those ST high frequencies may be less important.

Thanks again!

/Greg
 

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Timn8ter said:
Hmmm...your picture makes me wonder about offset tweeters rather than in-line. :confused:

I'm sorry, but I'm not sure what you mean. On the picture you see the speackers that I use right now and I don't plan on touching them. The rubber strips yu see really changed the soundstage. Actually the latest position on those is : single strip around the left right and bottom part of the tweeter (so not exactly as shown). The biggest efect I got from the inner strips (single one only).

I'll put together a drawing if you want.

Thanks
/Greg
 
OK,

Wich one of those graphs looks the best. Sound is probably a diferent story, but as a start wich one would you go with?

1. FX200 , my tweek
3. FX200 , recomended

4. FE207E , my tweek
2. FE207E , recommended


Sugestions on changing the volume/Tun Freq. welcomed.

Thanks for the help.

/Greg
 

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Just thinking out loud. I was contemplating your treatment in relation to mounting tweeters offset on the baffle rather than in-line as your current speakers are

I hope no one will mind if I do some of my own thinking out loud.

Even two-way designs are pitfalls of complications. Any multi-way loudspeaker will produce uneven or "lobed" off-axis response. One reason most two-ways are aligned vertically is to place the lobing above and below the listening plane. People are more likely to move horizontally between the loudspeakers than move up and down.

The placement decision is made even more complicated by something known as air mass loading. This is something different than baffle step and mainly effects small diaphragm drivers. The size and shape of the baffle effects some tweeters more than others.

Tweeters with flat mounting plates and diaphragms mounted proud of that plate are most effected. The KEF T27 tweeter would be an example. Tweeters that are semi-horn loaded or recessed behind the front plane of their own mounting plates are less effected. The Vifa T27 is an example of a tweeter pretty much independent of mounting baffle influence. The cause of this phenomena is known as surface effect. The same physics phenomena important in air flow induced lift when flying at very low altitudes and downforce in race cars, speed boats, and so on. In the micro world of small diameter diaphragms this phenomenom can be very important. Indeed, the rubber strips mentioned in the vertical arrangement are most likely changing the air mass loading on the tweeter diaphragm and significantly changing its response.

Just thinking,

Mark
 
MarkMcK said:


I hope no one will mind if I do some of my own thinking out loud.

Even two-way designs are pitfalls of complications. Any multi-way loudspeaker will produce uneven or "lobed" off-axis response. One reason most two-ways are aligned vertically is to place the lobing above and below the listening plane. People are more likely to move horizontally between the loudspeakers than move up and down.

The placement decision is made even more complicated by something known as air mass loading. This is something different than baffle step and mainly effects small diaphragm drivers. The size and shape of the baffle effects some tweeters more than others.

Tweeters with flat mounting plates and diaphragms mounted proud of that plate are most effected. The KEF T27 tweeter would be an example. Tweeters that are semi-horn loaded or recessed behind the front plane of their own mounting plates are less effected. The Vifa T27 is an example of a tweeter pretty much independent of mounting baffle influence. The cause of this phenomena is known as surface effect. The same physics phenomena important in air flow induced lift when flying at very low altitudes and downforce in race cars, speed boats, and so on. In the micro world of small diameter diaphragms this phenomenom can be very important. Indeed, the rubber strips mentioned in the vertical arrangement are most likely changing the air mass loading on the tweeter diaphragm and significantly changing its response.

Just thinking,

Mark


Mark,

Thanks a lot. It looks like you really know that stuff.

Can you comment on my other tread "BR Box design please help. " if you have a minute.

Thanks

/Greg
 
I'm sorry, excuse my ignorance, but what exactly do you mean?

Like this Greg.

The finish may interest you and answer your original question. It is MDF veneered with real oak and sold as flooring. The stuff I used is 6mm thick and the edges can be made to blend in very well with a coat of wax.

Even if you go with a box speaker, you could use the flooring as a reasonable finish. :smash:
 
Nuuk said:


Like this Greg.

The finish may interest you and answer your original question. It is MDF veneered with real oak and sold as flooring. The stuff I used is 6mm thick and the edges can be made to blend in very well with a coat of wax.

Even if you go with a box speaker, you could use the flooring as a reasonable finish. :smash:


Wow Nuuk,

Beautiful looking speakers. I'll look into it. Anything I should know if I consider the OB concept. Benefits over the more conventional ported box? How do you decide on the amount of BSC for given speakers? I wanted to make a single FR drive speakers and I want to clarify it up front.

Thanks.

/Greg
 
Anything I should know if I consider the OB concept.

First and foremost, they sound fantastic. If you search through the other dipole threads on the forum you will learn quite a bit more but really there is no substitution for the empirical approach to designing a dipole speaker.

The main thing is to get a driver with a highish Qts. If you can source them in the USA, I would strongly recommend trying the Ciare 250 drivers which are about 50USD each in Europe. Make a temporary baffle like I did with a four feet by 2 feet wide piece of particle board. Stiffen it with some battens and place the driver centre about 28 inches from the floor and a little to one side of the baffle, ie offset.

If you like what you hear, feel free to copy my design.

If you check out the other dipole threads, you will see what other drive units people have tried.
 
Nuuk said:


First and foremost, they sound fantastic. If you search through the other dipole threads on the forum you will learn quite a bit more but really there is no substitution for the empirical approach to designing a dipole speaker.

The main thing is to get a driver with a highish Qts. If you can source them in the USA, I would strongly recommend trying the Ciare 250 drivers which are about 50USD each in Europe. Make a temporary baffle like I did with a four feet by 2 feet wide piece of particle board. Stiffen it with some battens and place the driver centre about 28 inches from the floor and a little to one side of the baffle, ie offset.

If you like what you hear, feel free to copy my design.

If you check out the other dipole threads, you will see what other drive units people have tried.

Thanks Nuuk,

I want to try Fostex FE207E. What do you think about the driver. The Qts=0.28 (not too high). I'm will be using a GC todrive it so even adding a res in ser to increase the Qts is still acceptable if the sound doesn't suffer. What about FX200? It has Qts=0.45 but cost tice as much.

As far as the baffle, It'll be wood/glass like yours(Verry Nice indeed!). I don't like the look of the masive wooden baffles. Where can I find some software to calculate the size of the baffle. Off course I don't mind trying your dimentions either.

Thanks again.

/Greg
 
GregGC said:


Thanks Nuuk,

I want to try Fostex FE207E. What do you think about the driver. The Qts=0.28 (not too high). I'm will be using a GC todrive it so even adding a res in ser to increase the Qts is still acceptable if the sound doesn't suffer. What about FX200? It has Qts=0.45 but cost tice as much.


You want a higer Qts than that for an open baffle, more in the range of 0.6-0.8 minimum...

Peace
 
Roscoe Primrose said:


You want a higer Qts than that for an open baffle, more in the range of 0.6-0.8 minimum...

Peace


Thanks, I was really hoping to give the above mentioned speakers a try. Also I got that a suggestion which I'm not sure about the details of it.

"
JMO but if you are looking for optimum soundstaging and imaging :

Use two small full range drivers e.g. Tangbands in a heavily
faceted cabinet standmounted in free space. Use one driver
for baffle step compensation. Use a sealed box Q ~ 0.6 and
combine with small stereo subwoofers with a linkwitz / riley
12dB octave rolloff.

sreten."

Thanks.

/Greg
 
True, the Qts of the 207e is far too low to use in/on an OB.
As far as tweeter placement is concerned, right in the middle of the cab is not a good idea.The tweet mounted will produce surface vibrations that will travel out to the edges that will re-enforce edge diffraction as the vibrations will reach the edges all at the same time.With the reccommended DBR of the fostex design ,if a tweet was needed, i would mount it on top(not permenant) and by playing noise (either a noise generator or settng a FM tuner between stations) adjust the tweet back and forth till the sound became cohesive.You will be ,more or less, time alining the primary driver and the tweet.
Dont ge me wrong i really like OBs , they give an un colored sound, but the higher Qts driver required is just not as accurate(fast) sounding <----just an opinion.
If you wanted both , then something like the basszilla would work, but be much more complicated and would require IMHO bi-amping.
As i am a horney, the only cab i truly like is rear loaded front firing fullrangers as i have found NOTHING else that can equal the dynamics and speed and total presence.Outside of rear and front loading.
Also there is a synergy between the GC and horns that is astounding.
ron
 
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