A Study of DMLs as a Full Range Speaker

I come and go from the forum, busy with other things and trying to dip back into some more experiments. Im still a newby compared to many contributors here. Yes Ive read quite a bit, and have a technical background so can understand much of it, but there is an awful lot to put together. I try to keep an open mind :)

Ive done some experimenting and measuring inside and outside with a calibrated mic, trying to develop a repeatable technique that's not too onerous. A lot of results were inconclusive or showed only mild effects. Progress depends upon proper technique and careful documentation, and mine has been a bit hit-and-miss as I have been learning.

A lot of measurements were quick-and-dirty 'lets just try this inside', because dragging the amplifier, panel, mounting system, the mic and computer outdoors, even when the weather is cooperative, is a chore. Ive wasted quite a bit of time :)

Ive been using XPS, as the simplest, cheaply available material, and Id like to stick with that for the time being (or HD EPS), perhaps eventually with a fibreglass layer.

A few of the tests may be worth sharing here, I'll have a look back and see. A lot of what I encounter just confirms what's been said before, so there's little point repeating it. I think I can provide evidence supporting my assertions above about frames boosting base for example - I thought that was pretty uncontroversial.

I did some measurements looking at reflections from edges and corners, where I would take a FR, then revisit some of the resonant peaks with a pure sin wave, then either scan the panel with the mic, or just listen close to the panel to locate the antinodes. In many/most cases, it was between the exciter and a perpendicular edge, or a corner, which acts as a retro-reflector. This led me to believe that panel shape is very important. Interestingly, you can also look at troughs in the same way. Tune to a trough frequency with a sin wave and you will find two, occasionally three antinodes on the panel that may all be quite loud individually, but will cancel at the exact point of the mic - AKA, comb filtering in action.

Again with regard to shape, I read a few articles/papers on what was called (if I remember correctly) 'billiard ball theory', where they study the areas covered by a ball moving about a shape, bouncing off the edges. Some shapes lead to chaotic behavior. The stadium shape (a rectangle with 2 semicircles on each end) is one of those shapes. Convex internal edges also help to create randomness, because they disperse the ray (ie the ball) in different directions given a small change in trajectory. I was describing something similar when I said 'cusp' in the post you mentioned.

Anyway Im still thinking that such shapes should improve the midrange in particular. This accords with something Benjamin Zenker said in one of his papers, where he was aiming to create more of a 'travelling wave' effect than a 'standing wave'. IOW, he is also trying to minimise resonance peaks whilst keeping the surface 'alive' .

Anyway, this post is way too long. I'll post a photo tomorrow of my last experiment which used a frame and played with a different panel shape, and hopefully some relevant measurements.
 
Christian.
The problem I have with your measurements is , you start off by saying the microphone might be in a different position and other variations.
These differences can make large differences to plots ? So that I don't know what I am looking at ?
I end up looking at a lot of squiggly lines but not knowing if it is just the position of the microphone I am looking at ?
If the microphone is not in exactly the same position and the panel not in exactly the same position, it is hard to guess what is happening ?
The change in microphone position by a few cm can change the plot considerably.
This is the problem with single point microphone positions , that response will only be at that position and distance .
I don't mean to sound negative, but I hope you will understand.
Steve.
 
Eric .
I have just re-read you post about how a tectonic panel works.
I have hinted quite strongly that this is not how I believe they work.
If you ask nicely , I would be happy to enlighten you 😁
I did try this method years ago on my EPS panel , but didn't like the sound, but obviously it must work better for heavier panels ?
Steve.
 
Eric .
I have just re-read you post about how a tectonic panel works.
I have hinted quite strongly that this is not how I believe they work.
If you ask nicely , I would be happy to enlighten you 😁
I did try this method years ago on my EPS panel , but didn't like the sound, but obviously it must work better for heavier panels ?
Steve.
I'm must admit I am curious how you think they work. You keep hinting that you think you know something about the Tectonic panel that we all don't. You might as well just tell us.
I doubt I'll be enlightened, but I'm willing to take a chance.😁

Eric
 
Eric .
OK.
I will give it a go .
I've just cracked a couple of beers ,so I will have to do it tomorrow 😜
I still think it's a bit of a coincidence that tectonic blocked their pdf specs not long after I mentioned what I had noticed.
unless it's just me they have blocked 😱
has anyone else tried looking to access them?
Steve.
 
Sure. The frame is a bit overdesigned, but maybe not as much as you might think. The exciter position that works best is about 5 inches above the center, and 1.5 inches to one side. Two exciters works well with the second one 1.5 inches to the opposite side. With two placed thus, the frequency response is almost identical. But (for reasons I don't understand), the impulse response is slightly cleaner. The opposite is true if the exciters are much farther apart.
Last picture shows the foam tape. In this case it's 3M Extreme double sided mounting tape, cut to about 1/2" wide. It turns out that the FR is pretty sensitive to the choice of foam tape. Even just the tape width. As you can see, this is pretty thin foam, only about 1.5 mm I imagine. I usually don't run the tape all the way to the corners, mainly so I have a chance at separating the panel from the frame for another trial. This is the highest damping foam tape I've used. It works well for this panel, but may not be the best for every panel.

https://www.scotchbrand.com/3M/en_U...ing-Tape/?N=4335+3289430068+3294529207&rt=rud



View attachment 1040403 View attachment 1040405 View attachment 1040406 View attachment 1040408
Those look really nice.
 
I come and go from the forum, busy with other things and trying to dip back into some more experiments. Im still a newby compared to many contributors here. Yes Ive read quite a bit, and have a technical background so can understand much of it, but there is an awful lot to put together. I try to keep an open mind :)

Ive done some experimenting and measuring inside and outside with a calibrated mic, trying to develop a repeatable technique that's not too onerous. A lot of results were inconclusive or showed only mild effects. Progress depends upon proper technique and careful documentation, and mine has been a bit hit-and-miss as I have been learning.

A lot of measurements were quick-and-dirty 'lets just try this inside', because dragging the amplifier, panel, mounting system, the mic and computer outdoors, even when the weather is cooperative, is a chore. Ive wasted quite a bit of time :)

Ive been using XPS, as the simplest, cheaply available material, and Id like to stick with that for the time being (or HD EPS), perhaps eventually with a fibreglass layer.

A few of the tests may be worth sharing here, I'll have a look back and see. A lot of what I encounter just confirms what's been said before, so there's little point repeating it. I think I can provide evidence supporting my assertions above about frames boosting base for example - I thought that was pretty uncontroversial.

I did some measurements looking at reflections from edges and corners, where I would take a FR, then revisit some of the resonant peaks with a pure sin wave, then either scan the panel with the mic, or just listen close to the panel to locate the antinodes. In many/most cases, it was between the exciter and a perpendicular edge, or a corner, which acts as a retro-reflector. This led me to believe that panel shape is very important. Interestingly, you can also look at troughs in the same way. Tune to a trough frequency with a sin wave and you will find two, occasionally three antinodes on the panel that may all be quite loud individually, but will cancel at the exact point of the mic - AKA, comb filtering in action.

Again with regard to shape, I read a few articles/papers on what was called (if I remember correctly) 'billiard ball theory', where they study the areas covered by a ball moving about a shape, bouncing off the edges. Some shapes lead to chaotic behavior. The stadium shape (a rectangle with 2 semicircles on each end) is one of those shapes. Convex internal edges also help to create randomness, because they disperse the ray (ie the ball) in different directions given a small change in trajectory. I was describing something similar when I said 'cusp' in the post you mentioned.

Anyway Im still thinking that such shapes should improve the midrange in particular. This accords with something Benjamin Zenker said in one of his papers, where he was aiming to create more of a 'travelling wave' effect than a 'standing wave'. IOW, he is also trying to minimise resonance peaks whilst keeping the surface 'alive' .

Anyway, this post is way too long. I'll post a photo tomorrow of my last experiment which used a frame and played with a different panel shape, and hopefully some relevant measurements.
Thank you for this quick feedback Pway.
ChristianProgress depends upon proper technique and careful documentation, and mine has been a bit hit-and-miss as I have been learning.
 
This is an application that is extremely sensitive to any delamination over time which would make the plate distort and rattle, and you also want to minimize the amount of epoxy used. The reason to use vacuum in the first place I would have thought is to avoid delamination while using minimal amount of resin?
Not with honeycomb. If you are laminating on a solid surface like balsa or closed cell then yes, vacuum helps form a tight surface and remove excess resin, assuming you use a bleeder of some sort. But vacuum does nothing to remove excess resin that fills the empty spaces in open honeycomb. The only way to avoid resin filling your honeycomb is to squeeze out all the excess first, before applying the honeycomb (or, like the pros do, use prepreg so there is not excess resin to start). That video with the thin fiberglass is a great primer because he's specifically demonstrating you can do it without prepreg. He uses a low vacuum just to keep the honeycomb pressed firmly to the skin, not to remove excess resin. This objective can be achieved instead with careful application of weights. You co see despite his efforts he had some excess resin in the honeycomb, but it's little enough it should be fine for our purposes. I believe if you do it in two steps instead of one then it will be even easier to keep the excess down.

Keep in mind that durability and a good bond is important.to this purpose but really we shouldn't be pushing the material anywhere close to it's stress point in any one spot. Unbonded areas might rattle and expand over time but if the whole surface is bonded, even very weakly then there should be no faults to propagate and it's unlikely to delaminate from DML use (but don't drop it on the floor and resist the urge to see how far you can flex it.)
 
Christian.
The problem I have with your measurements is , you start off by saying the microphone might be in a different position and other variations.
These differences can make large differences to plots ? So that I don't know what I am looking at ?
I end up looking at a lot of squiggly lines but not knowing if it is just the position of the microphone I am looking at ?
If the microphone is not in exactly the same position and the panel not in exactly the same position, it is hard to guess what is happening ?
The change in microphone position by a few cm can change the plot considerably.
This is the problem with single point microphone positions , that response will only be at that position and distance .
I don't mean to sound negative, but I hope you will understand.
Steve.
Steve,
I agree it would be an improvement to add arrows or boxes to help to focus on the area I point... I hoped the text will replace it but seems no. This needs additional time I don't necessary have... but seems the condition for a more useful sharing. It goes also in the way to build a better documentation.
About the positions, my experience currently is from one day to an other one; placing the panel and the mic at "about" the same position, the changes are not very important. I remember we don't have perhaps the same reading; I am not looking for change in the range let say 2dB for now but more 10dB as it happens with suspension.
Each day I start, a first FR is done to check something not link to what I want to test has not changed.
Have a look to the FR below : 3 days (25, 28, 31 march), same panel. Mic at 1m. The panel ant the mic are put away after. I would say not too bad for measurment in a living room (litteraly where we live!). The FR shown in the previous posts are from those days.
To avoid a question... I don't focus so much above 10k.
1649014202359.png
 
Eric .
OK.
I will give it a go .
I've just cracked a couple of beers ,so I will have to do it tomorrow 😜
I still think it's a bit of a coincidence that tectonic blocked their pdf specs not long after I mentioned what I had noticed.
unless it's just me they have blocked 😱
has anyone else tried looking to access them?
Steve.
Steve,
I think I already reply somewhere before that I did it... Do you have a link? This is the pdf spec of the DML500 and more interesting perhaps the DML500R.
 
Eric.
thank pway, but it is even more complicated than that 😁
you can get yourself in a lot of trouble mentioning pistonic mode, with cone drivers , let alone dml ?
people will start to show animations of cone break up and warping ,saying cones are not true pistons 😱
I have been saying for years that free floating panels are a combination of pistonic ,then ,bending wave, then dml, in that order.
Which is more dominant depends on the panel and whatever you do to it !
This is why it is very difficult to make sweeping statements about what is a dml panel and how does it work.
A 2ft panel ,approximately , should , if I remember correctly, with pistonic cone drivers , start to roll off somewhere in the 200hz area.
But the art panel and many of my smaller free floating panels all have an increase in output somewhere below 100hz ?
Taking burntcoils tall blondes ,for instance.
You have a long narrow panel with the exciter at the top , only the top of the panel can in anyway be called pistonic, the rest of the panel (as I see it) must be bending wave and then dml.
This panel has a surprisingly strong LF output.
Tectonic explain that they expand the central pistonic area by using 4 exciters , what they fail to mention of course is basically they are expanding the oil can affect also.
If the centre of the coil area (similar to cones) does not act like a piston what chance has the centre between 4 exciters?
It all becomes a can of worms, and you wish you'd never even mentioned it.
The only way to get around it is to say all drive units including dml are mainly ,or should I say sort of pistonic within the coil area ?
What happens after that is up to the designer ?
Steve.
Steve,
I am curious to know practically how we can determine objectively a panel is in one the 3 modes you list.
Pistonic is a model used in acoustic to allow some calculations based on the hypothesis all the points of the surface move from the same quantity at the same time (like the piston of a gasoline engine).
When some points of the surface are fixed, it is no more possible. The panel works in flexion.
The only clear possible case is the free floating panel but here the 1st mode of flexion is so low in frequency that, if there is, the frequency range for a pistonic mode which occurs before the 1st mode is very low in frequency, if it can produce enough SPL It is exactly for that cones are cones : the shape gives enough rigidity to reject the flexion at the end of the target frequency range. A flat membrane can't do that.
For the art panel as the edges are fixed in position with frame, it is a typical (1,1) mode that occurs first.
My understanding is that sometimes, "pistonic" is used to say all the points of the surface go in the same direction, not necessary the same value, which is not pistonic but the 1st flexion mode. The word "pistonic" is in this case perhaps more efficient in a general communication even if not completely true... which is I think you do speaking of the Tall Blond.
The area within the coil diameter is also submitted to modes. The best proof of that is the change in the FR when adding a mass at the center to stop the resonance which occurs in the 10k area.
Christian
 
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Eric.
thank pway, but it is even more complicated than that 😁

I have been saying for years that free floating panels are a combination of pistonic ,then ,bending wave, then dml, in that order.

Taking burntcoils tall blondes ,for instance.
You have a long narrow panel with the exciter at the top , only the top of the panel can in anyway be called pistonic, the rest of the panel (as I see it) must be bending wave and then dml.
Steve,
I feel pretty sure that pway has it right. When a DML is operating near the fundamental (1,1) frequency, it oscillates between the two positions below. And while this motion is not truly pistonic, at least (as Christian notes) the whole plate is moving in the same direction at the same time, so it could be reasonably considered "quasi-pistonic". But this motion is a motion of the entire plate, not just the coil area.
In the Tectonic video where they discuss multiple exciters, they do refer expanding the central radiation zone, but they never talk about that zone as being "pistonic". Of course, if you pick any small enough region of the plate, you could think of that small region as pistonic, but that's true of any region, not just the coil area.
I'm curious too, how you differentiate between "DML" and "Bending Wave". To me, bending wave and dml are just different terms for flat panel speakers. Gobel call his speakers "bending wave" and makes a big deal about his special damping features. Are you making the same distinction? That is, that "bending wave" means damped reflections, while "dml" means undamped reflections (and hence standing waves)? I can't evaluate your claim that panels go from bending wave to dml without understanding what you think the difference is. And do you mean to say that panels go from bending wave to dml as a function of frequency, or as a function of location on the panel? Sometimes you seem to be implying the former, and other times the latter. Which is it?
Eric




1649017961768.jpeg
1649018102436.jpeg
 
Those look really nice.
Thanks NaRenaud,
I wasn't really going for looks on this one, I was just looking for one step up from "prototype", to use in my basement workshop. The frame material is leftovers from a work project, and was prefinished, so I did not chose the color. But the contrast between the frame and the light birch panel does look nice, I think.
Sadly, so far there is only one, not two. I planned two but the panel I got for the second speaker turned out to be different from the first panel. It was from the same bin at Home Depot and identically labelled as "birch plywood" but one panel was 5 ply and the other was 3 ply! I didn't even notice until I went to build the second speaker and noticed a difference in weight, and then, upon closer inspection, the difference in the number of plies. I've since gone to four different store locations looking for a panel that matches the first one, but no luck so far! The first one is more efficient than any of the plywood panels I've used before, so I'm really bummed that I can't find a matching panel.
Eric
 
When they talk of pistonic mode, I believe they're talking of the dominant source of sound in the far field. They're not, necessarily, saying that other modes are completely absent. But the the mode that is most pistonic in character (1,1) is indeed the lowest. At lower and lower frequencies, the higher order modes with adjacent + and - antinodes tend to cancel more and more, but a single antinode can only cancel with its opposite at the rear of the panel, like conventional speakers.
pway,
that's pretty much how I interpret it as well.
Eric
 
Not with honeycomb. If you are laminating on a solid surface like balsa or closed cell then yes, vacuum helps form a tight surface and remove excess resin, assuming you use a bleeder of some sort. But vacuum does nothing to remove excess resin that fills the empty spaces in open honeycomb. The only way to avoid resin filling your honeycomb is to squeeze out all the excess first, before applying the honeycomb (or, like the pros do, use prepreg so there is not excess resin to start). That video with the thin fiberglass is a great primer because he's specifically demonstrating you can do it without prepreg. He uses a low vacuum just to keep the honeycomb pressed firmly to the skin, not to remove excess resin. This objective can be achieved instead with careful application of weights. You co see despite his efforts he had some excess resin in the honeycomb, but it's little enough it should be fine for our purposes. I believe if you do it in two steps instead of one then it will be even easier to keep the excess down.

Keep in mind that durability and a good bond is important.to this purpose but really we shouldn't be pushing the material anywhere close to it's stress point in any one spot. Unbonded areas might rattle and expand over time but if the whole surface is bonded, even very weakly then there should be no faults to propagate and it's unlikely to delaminate from DML use (but don't drop it on the floor and resist the urge to see how far you can flex it.)
I didn't think that the vacuum was meant to remove any resin. But when gluing something, the tighter you can join the parts, the less glue you need. Of course that is the same for honeycomb as for everything else. If it is a little bit uneven, a little bit extra glue can fill in so you get a bond everywhere.

We are talking about a plate that will be subject to a lot o stress over long periods of time, where you want to really minimize weight and where slightest delamination will mean that the plate becomes useless. If vacuum would not be needed for this application, I really wonder in what applications it would be useful?

Especially since materials are quite costly and issues can show up after extended use, to me it seems just too risky to rely on my skills in "careful application of weights". And we are talking a skin with a thickness of 0.064mm that should have even pressure over about 1/4 m2 area. I know from 3d printers that when you are talking about that kind of precision, a mirror is not as flat as you think.
But of course, a pump is not cheap, and adds a lot to the cost if you are only making two plates, and it would be great if it works without. I might try it myself with glass, but especially since I'm planning to make a bunch of plates that should handle a lot of power, I guess it is worth investing in a pump anyway.
 
It doesn't help to use general terms like 'bending mode' or 'dml' to describe regimes of behaviour. But I can at least agree with Steve that there seem to be three.

(1) The low frequency regime, presumably lower than coincidence frequency, where cancellation between high and low pressure regions takes place more and more as the frequency drops, producing a declining response in the far field, or low frequency rolloff. As frequency decreases you have firstly edge and corner modes dominating, plus perhaps some remnant uncancelled 'pistonic' mode from the larger displacement near the exciter, culminating finally in the lone fundamental, most pistonic (1, 1) mode. In this regime, the antinodes are fewer and fewer, there is little overlap between resonant peaks, and you see the peaks as broad and distinct - culminating in (1, 1), the classic 'one-note bass'.
I think it could be useful to think of this regime as where the bending wave wavelength is approaching or exceeding the smallest planar dimension of the panel itself.

(2) The central regime, presumably above coincidence, where the sound waves in air are more efficiently created from panel oscillations, where the resonance peaks are many, the overlap is greater, and the far-field response reaches a peak. This is the regime that is characteristic of - the strength of - DML speakers. In this regime, the bending waves move about the panel, will reach the edges and reflect, and will find any places where standing waves are possible. This regime will have sharp, and often too-high resonance peaks, caused by specular reflections from the exciter to corners and edges, between parallel edges, or more complex combinations. It could be useful to think of this regime as being where the bending wave wavelength is smaller than the panel's smallest planar dimension, down to something like 6 times the panel thickness.

(3) The upper regime, where the bending wave wavelength is less than (say) 6 times the panel thickness, and we are approaching the limits for bending wave propagation in the panel. In this regime the energy in the wave is less, and (depending upon the material, surface, and panel thickness) it is absorbed before it reaches the edge of the panel. This has the happy coincidence that it tends to reduce beaming, and maintain the relatively more diffuse angular response that is an advantage of DML speakers.

  • In all three regimes, the mode of wave propagation is the bending wave.
  • Strong peaks in the upper regime could be resonance in the panel itself within the central area, with a large exciter, it could be Helmholtz resonance in the exciter cavity, or it could be break-up in the exciter mechanics.
  • Membranes like art panels are definitely worth pursuing, but let's remember that they are not bending wave devices. Membranes are transverse-wave devices, they cannot support a bending moment.

Paul
 
Christian.
I know it is rather trivial , but I do not remember at any time using string to mount my panels.
the closest I've come, is using net curtain spring wire (whatever it is called) for my small but very heavy rigid ply panel.
for quick mounting I use masking tape, or for a more permanent mounting on my EPS panels I use a small sponge material which is quick and easy to hang, as easy as hanging a sock on the washing line😃
usually with panels that are lighter than the exciter I usually ,but not always, mount the exciter only ,and leave the panel free floating.
Steve.
 
As promised, an image of my first experiment with shapes - in this case, ellipses, which I did last year. The exciter location (the dot at the centre left) is at the focus of all four ellipses. The 'baffle' is 1200x600 7mm ply (not rigid enough!) and the panel is 20mm XPS. At this point, the panel is attached to the frame with silicone sealant.

With an ellipse, any ray leaving the exciter would reflect once from the side of one of the ellipses, then through the other focus, then from the other side, or else (when the side is missing) move through to an adjacent ellipse. The ideas were to maximise randomness and asymmetry, maximise ray travel distance before reflecting back towards the exciter, minimise parallel edges and any edges perpendicular to a ray from the exciter. I also hoped that the four lobes would each resonate at a different low frequency, providing a (potentially designable/tunable) boost at particular frequencies in the bass, where modes are sparse. At the time, Id also read about acoustic black holes, and though that if you could machine an ABH at each focus, it should improve the impulse response and further eliminate reflections. Or just kill the sound completely :\

I used the term 'cusp' a couple of times above as a means to disperse a reflected ray in different directions, and people asked what I meant. The cusps are what I'm calling those pointy bits pointing inwards.

I believe that some of these ideas were supported by the tests and listening. I'll show some measurements tomorrow, not sure they show anything convincingly. Measurements were done inside. The best sound was with the panel supported as lightly as possible with little strips of foam squished into the 5mm gap between the baffle and the panel. Until it fell out, that is :) There was a clear audible bass boost from the baffle.

Main problem was I didn't notice just how close the exciter came to the baffle edge, and being the 40W thruster, resonance from there was sort of inevitable. I will return to this one I think, smooth out those cusps (I think now a smooth curve is better anyway, as waves beyond a few cm would not 'see' the point anyhow), and mount the exciter more toward the centre.

image0.jpeg
 
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