Retrospective fright

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I wanted to illustrate this thread with an example of mains pass-through box, and I remembered that a section of the mains distribution of my lab was equipped with a filter, housed in such a box.

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This section is unswitched, thus permanently connected to the mains, and I use it for low power, sensitive instruments, like active probes, distortionmeter, etc.

I thus removed the box to take a snapshot, and I noticed a funny smell.

I took the picture and left it on my desk, but the smell didn't go away and became more and more present.

In the end, suspecting an anomaly, I opened the box and here is what I found:

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The filter has overheated, and the hot gases inside the case reached such a pressure that it visibly bulged:

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Fortunately, the gases were able to escape through the wires passages, and the case didn't burst, which would have been catastrophic and could have caused a fire.

Yet, the filter is from a reputable maker:

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I am almost certain that a paper cap caused the incident, which could have had dramatic consequences.
I have no idea when it happened, the smell was only noticeable from a very short distance.
Thus, beware of paper caps!
 

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Joined 2011
Also recently, an X capacitor in a customer's amplifier that I built over 40 years ago started smoking.
He was kind of freaked out, and since he was far away, I asked him to just cut the bad part out.
Not sure if it was paper.
 
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