More beauty of p2p wiring

[Peter Daniel]

I have finally finished my first Aleph! It's has a voltage and configuration of Aleph 5 but is done as monoblocks and the bias is lower because the heat sinks are too small. It's already has a nickname of a "Toaster Amp" but for me it might well be the cutest amp I've built so far. The hole chassis is alodined and that's where the gold shine comes from. Top and bottom is done from fibre-like material. Binding posts are modified Music Posts.

 

[Peter Daniel]

As usually I decided to wire everything. The input board is mounted on front panel and is attached through the binding posts nuts. I used a small heat sink for all 3 mosfets. PS caps are glued with red RTV to the bottom plate and transformer is mounted on one of the heat sinks. Transformer is shielded with copper. I'm using 120u Panasonic HFQ caps for bypass and 2 separate bridges for +/- rails. I made those legs out of 3/4" aluminum rod.

 

[Peter Daniel]

This is how front end is wired. That circuit is so simple that no board is really required. I had some problems with running second channel and I suspected damaged mosfet in that circuit. Took me really quick to replace all 3 mosfets and I was back in business. As you can see I'm using fibre plate to separate the heat sink from the chassis, that plate also acts as an insulator for binding posts nuts. After I decided on the layout, putting that circuit together was like putting together PCB. The only hard part is to take measurements when testing amp, the access with probes is really hard. There is a nice bus bar in the center made out of Goertz flat wire. It is for the output and source resistors and drains of output devices are connected there. From here, Caddock 0.1 resistor connects to the output post.

 

[Peter Daniel]

And this is how it looks from the top. I didn't use any compensating caps, not even 10p. I tested first chanel on the scope and it looked clean, second one has some small spikes below 80Hz.
As to the sound, I can only compare it to A75 which I have been using for last 7 years. In my current bi-amp setup I'm also using that amp as midrange and tweeter amp so I won't comment on bass control. But after replacing A75 with Aleph I wouldn't go back. The tonal character is similar but Aleph presents sort of liquidity and easiness to the sound, making it more natural. It also seems like more notes is coming out of speakers. The soundstage might be slightly bigger but not by much. A75 is more SS sounding.

 

[Apogee]

Very Cool!!!

Great job....toasters or not, I like em.....

Steve

 

[trigon]

Aleph is Aleph even in chemistry, rigth ???

Exelent job Piter. BRAVO.

Thats what I'm talking about.

 

[ebrewste]

Out of curiosity, how did you end up with an alodined chassis?

 

[Peter Daniel]

I bought the heat sinks surpluss. They were alodined originally. I got 1/4" aluminum material for front and rear plates at surplus and it was kinda gold as well. Because it was scratched in some spots I tried to brushed it of with Scotch Brite. And then the problem started, because I brushed off the gold finish that matched the heat sinks. I didn't know what to do about it, so I realized I had some alodine left from my work with aircrafts and since I knew it makes aluminum gold I brushed off the rest of the finish from plates and put them in alodine bath. After couple of minutes they were gold again and looked like before.
So I came with that idea that alodine might be a cheap alternative to anodizing, of course if you don't mind the gold finish. It protects against corosion and finger marks. On my amp when combined with dark brown top cover that finish looks really cool.

 

[Nednai]

Beautiful

 

[Peter Daniel]

Thank you.

 

[trigon]

Transistor's insulators ???

What kind of insulators are you using for your mosfets???

Never seen something like that. Or is it just picture maybe???

Thanks.

 

[mpopovics]

Excellent

Congratulations! It looks excellent.
The monoblock was very good idea.
Was it difficult to solder the second heatsink FETs to the board?

BR,

 

[leroy]

What kind of insulators are you using for your mosfets???

Those are aluminium-oxide (Al2O3) insulators. The thickness is an advantage since the capacitive coupling between output devices and heatsink is reduced.

leroy

 

[Peter Daniel]

I used berilium oxide insulators. Presumably they have a toxic nature and should be handled properly. However, they are probably the best.
Soldering the mosfets on second heatsink wasn't really a problem, just 7 joints. I had to use 80W solder gun for that purpose.

 

[jam]

Peter,

Have you tried increasing the current through the gain stage of the A75 or even increasing the bias of the output stage and comparing the results?

Jam

P.S. Sonically I got the same results when I did the comparison of the two amplifiers. The A75 seems to have better bass though.

 

[Peter Daniel]

Peter,

Sonically I got the same results when I did the comparison of the two amplifiers. The A75 seems to have better bass though.

That's why it's going to stay in my system as subwoofer's amp.
I didn't increase the bias on A75, actually for subs amp I reduced it to generate less heat.

Still I think that because of simplicity the Aleph would always sound better. I'm hearing sounds I did not hear before and I thought A75 had really good resolution. There is something 3-dimentional about Aleph's sound, and I'm not talking here about soundstage only. It's more about how it presents different musical notes (I'm not sure if I'm using correct words here). Maybe Mr. Pass was correct after all about the single ended character of the air?

 

[oliverniekamp]

Your aleph looks great, better than mine. I made it as an aleph 3 and changed the output stage to aleph 30 last year. I always do ptp on a board, its a real fun for me. Dont worry to much if your aleph is getting hot ,mine is to hot to touch and it didnt break the last two years.

 

[CDale]

HPotter,

A little bit off topic, but did you source your surplus heatsinks in Toronto. If so, I would be interested in knowing where.


Thanks,

CD

 

[Lisandro_P]

Looks great, congratulations!

 

[Peter Daniel]

I used to find surplus heat sinks at Active Surplus or Sayal but it's hard to find them there this days. Other source I know of is R-theta. I bought heat sinks for my A75 there. They were located in Mississauga.