Make Air Core

helloi

I need to make air core for a quad 405 amplifier. Online calculator can help to find turns number if you know core diameter and wire size.

But how to compute enamelled-wire size ? Do your knowledge help you to choose something between xxx diameter or have you approximative formula enough for audio spectrum?
 
The best air core inductors are those who have a wire diameter between turns and the diameter of the whole inductor is the same as its longitude, say, a cubic inductor.

Search in the web or in books, the "Wheeler formula" to design single layer inductors.
 
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Resistivity of copper is about 1.68x10^-8 ohm-metre, so 1 mm^2 is 1.68x10^-2 ohm/metre, or about 17 milliohms/metre.


100W at 8 ohms is nominally about 3.5Arms max, I-squared-R for 1 metre of wire thus about 0.2W.


Also 1mm^2 wire is rated for 10A continuous, so a generous safety margin.