• WARNING: Tube/Valve amplifiers use potentially LETHAL HIGH VOLTAGES.
    Building, troubleshooting and testing of these amplifiers should only be
    performed by someone who is thoroughly familiar with
    the safety precautions around high voltages.

EZLoad Dummy Load

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Working on some of the amps that I have recently built and working on the next version of one that is higher power I figured I better start beefing up my dummy load for the amps. My 4 soldered together 20w 2ohm resistors would not be adequate for the next amp so figured time to take a break and work on test equipment.

I picked up 5 200w 4ohm resistors from EPay and fabricated a simple way to have a flexible very high powered load for testing. Bringing out each 4ohm resistor to binding posts I could have a bunch of combinations to test with, i.e., stereo 8ohms at 400w per channel, etc. I do guess the ratings for these large resistors are when dipped in liquid nitrogen, but even derating 50% plenty of head room for any amp I'm going to build and will not have to worry about things getting too hot or the messy tangle of soldered up resistors.

I also found a small fan in the junk pile and figured I would add that too just for fun.

Cabinet was an aluminum hammond 6"x10"x2" primed and painted. Other aluminum was scrap in the garage.
 

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Hey Sandy, nice job. I use six 12R 100W wirewounds on a heatsink. Don't worry too much about de-rating unless you plan to run them at full power for long. These type of resistors don't mind being overloaded for a short time. I have tested an 800W RMS per channel amp flat out into mine, they got toastie but no problems. Could you give a link to those resistors? I have not seen any so long. The 200W types I have seen are short and fat.

Cheers Matt.
 
Thanks Matt -

I would expect they should be ok for the 100-150w amp that is coming up. Figured do it over the top and not have to do it again :)

Here is the link the the EBay seller. I had him do 4 4ohm and 1 8ohm at the same price. So I have one more 8ohm 200watt, might make a smaller one shot for that.

5pcs 4 Ohm 4R 200W Watt Power Metal Shell Case Wirewound Resistor | eBay

He has them in 2 ohm, 8 ohm as well and same in the 100watt size which are a bit more economical. He shipped them very quick as well.

Sandy
 
Since you showed yours I will show mine. Made from all scrap parts with the exception of some high power resistors purchased at scrap prices.

http://www.ebgusa.com/NEWPDF/EBGCAT33.pdf


Mine uses 600 watt 4 ohm resistors in a series parallel config and gives me 2) large 4 ohm loads for testing or I can jump the binding post for one large 8 ohm load.

I used a JBL heat sink to mount the resistors to and a fan assembly from a commercial rack that uses 3) 55cfm fans to cool the heat sink.
 

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Burnedfingers - I like your way of thinking!

Loren42 - I thought about doing something similar like the old dummy load from some of my old ham gear the 'Cantenna' which was something like that, then I though of the mess of the oil when I drop the can on the floor or something to that effect :)

Might come in handy as a room heater at some point, this winter was cold!

Sandy
 
A lot of money being spent on simple resistor. Most dummy loads are temporary... why not use an old heater modified for the desired load. Old heating element from central a/c unit will sink thousands of watts. (5 KW element on old heater frame will sink 1000 watts with out fan. It will get HOT but wont melt.
 
Burnedfingers - I like your way of thinking!

Loren42 - I thought about doing something similar like the old dummy load from some of my old ham gear the 'Cantenna' which was something like that, then I though of the mess of the oil when I drop the can on the floor or something to that effect :)

Might come in handy as a room heater at some point, this winter was cold!

Sandy

Thanks, I bought the resistors for $4 ea. Since I use it all the time I needed something that was large enough to load a very high output amplifier on.
 
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