Affordable subwoofer

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Hi,

I live in Sydney, Australia and recently purchased a 5 speaker surround package with Sony amp: http://www.dse.com.au/cgi-bin/dse.storefront/en/product/A2633S

Overall I am pretty happy with the sound, except when I ran some THX tests I realised the bass response below 100Hz is pretty poor. I started looking at building my own subwoofer, but am a bit confused on which is the best way to go.

I would like to only spend about A$300 - A$400. It would be used mostly for movies, but also music. In general, I prefer better quality than loud volume. So now for the questions:

1) If I build a sub am I likely to get it right the first time if the calculations look OK on paper? Or am I better off getting something like the Sony SA-WM40?

2) Considering the fronts are 50W, surrounds 30W and centre 40W, what power subwoofer will I need?

3) Are there any good sites that can step me through the whole process, i.e. from choosing the drivers, designing and then building the box?

Any other suggestions on where to start would be much appreciated.

Thanks

James
 
Hello. You should build your own.

A sealed enclosure is the way to go. I believe it offers advantages which cannot be outweighed by other methods.

Make the enclosure small so that construction is easiest for a solid box. I suggest using two 8" high-excursion subwoofer drivers in a 1 to 2 cubic foot box. Don't be concerned about low end roll-off, there is plenty of cone excursion capability to permit the of use active equalization to give full response (down to 30Hz-40Hz).

Use speaker design software to optimize the box size for the drivers. Obtain drivers with a Qts figure no higher than 0.4. Much higher figures result in muddy response. Put lots of damping material in the box. You can obtain some bed pillows and remove the stuffing to use inside the box.

You should use an amplifier capable of putting out at least 200 watts of peak power for good results. You can obtain free software programs which can produce a full spectrum of sine waves to get your active equalization settings close to where you want them. You may like the idea of using an automobile amp/equalizer combination. The more equalization adjustments you have at differing frequencies in the subwoofer band the better the results.
 
Many people prefer to use vented designs in home theaters,

Get a program like Winisd and play around with different drivers you know, check the frequency response plot and phase plot and such.

Go around in stores, and hear how vented sounds and how sealed designs sound, sealed subwoofers are not as available as vented ones, but I've seen some.

Vented subwoofers can sound very good for movies.
No wonder most of the subwoofers made for home theaters are vented..
 
The big benefit to a vented design is better response in the 20-30 Hz range. But they are bigger, harder to do well and less forgiving of mistakes. A sealed design will generally produce better results in the frequency range that it covers, and it's easier to get right. Given his priorities, experience, and budget, a sealed design seems like a better way to go.

I have a DIY sealed subwoofer, and the only thing I ever miss are the full force of explosions in action movies. In return, I get exceptional bass quality from 30-something Hz up to 80, and I spent only about $500 US to get it. I have a song on one of my CDs that I always use when auditioning speakers. It has some really low, crystal clear, lingering bass notes. That song sounds lousy on most speakers under $3500. It does sound good on B&W 803's, which cost $5000. And it sounds at least as good on my system, with my mid-fi Pioneer Elite receiver, $500 DIY subwoofer, and $1000/pr North Creek kit speakers. So I have no complaints about my sealed subwoofer, especially where music is concerned.
 
Thanks for all the info so far. I have been doing a lot of browsing and learning in the last couple of days. At this stage I have decided on a sealed box, 12" woofer and a 250W amp. I wil use internal bracing like the Adire 88.5L sealed cabinet. Time for a few more questions:

1) When stuffing the box, should the internal walls also be covered in some material? If so what is best?

2) When calculating box volume, do you need to take into account the volume used by the internal bracing and the speaker? What about the stuffing? Are there any rules of thumb such as 1kg stuffing increases box volume by ???L

3) Are there any other T/S parameters other than a Qts < 0.4 that I should be looking for? I believe I should also be looking for a low Fs and a high Xmax. Anything else?

4) I understand the Gain and SPL plots in WinISD, but what do the Phase plot and group delay graphs mean? Is it correct that the "tighter bass" people speak about is signified by a flatter and smaller group delay? What driver parameters or box size variables result in a lower and flatter group delay?

5) Do box dimensions make any difference or is it only the box volume? (I know not to use a cubic box)

6) What do I need to look for to know if the driver can be mounted facing down? (This appears to be the best mounting method)

7) An active EQ will obviously improve the frequency response, but what about the cleanness / tightness of the base? Will it introduce any side effects?

8) Does anyone know of a good place to get drivers in Sydney, Australia?

Thanks for all the help. I am already starting to dream about the rumbles!
 
I'm happy with my 10inch el'cheapo Subwoofer with a 65watt amp... It seems to give better bass than the main speakers (with 12inch woofers) Its not all that clear, but what can you expect for $35?? The total cost including the box was about $60... I'm not complaining.. :) Perhaps you could look at the Jaycar isobaric subwoofer? Its a vented enclosure, but you can buy a kit so you don't need to design the box, just assemble it.. :) it uses a 50 litre box (I think) and only a 150watt amplifier for 2 12 inch woofers... Go to your local jaycar, and ask to hear it.. :) Costs about $700 Australian (I think) lol, very much thinking going on today.. lol :) Ohh, and that includes an amplifier.. lol
 
1) Yes. Polyfill and fiberglass insulation work well.

2) Yes, no, and yes.

http://www.integracaraudio.com/caraudio/resources/fiberfill/

3) Yes; Pe, Sd, Vd, Vas, and efficiency numbers are all good to look at.

4) Yes; http://www.adireaudio.com/tech_papers/sub_gd.htm

Box volume has an effect on GD at different frequencies. I'm not familiar with the T/S parameters that directly affect GD - perhaps motor strength?

5) Only box volume. Feel free to make a cube - standing waves won't be an issue.

6) http://www.adireaudio.com/tech_papers/driver_orientation.htm

If 100gCmsMms/Xmas<5, you're set.

7) I've never used EQ, but Siegfried Linkwitz seems to use it with great success.

http://www.linkwitzlab.com/xo_eq.htm

http://www.trueaudio.com/basslst2.htm

8) http://www.adireaudio.com/dealers/dealers.htm#A

The website seems to be down, but I'd talk to John Woodhead to see if he can ship a Shiva or something to you.

Hope this helps,

Peter
 
I highly recommend the following - although they will blow your $500 budget....

I bought a Shiva from John Woodhead @ Acoustic concepts. Great service and delivery within 5 days (to NZ). Well packaged.
http://www.acousticconcepts.com.au

I also bought a plate amp from redgum audio. 300watts (It seems to push that xmax of the Shiva) - also well made. It goes flat to 0Hz (unlike some of the taiwanese amps I'm told which some start to rolloff from 35Hz or so down).http://www.redgumaudio.com

I built a dual purpose sealed / vented box - with a sealed Q of about 0.5. I need to damp the box though (sounds a bit muddy) and still needs breaking in.

I also braced the hell out of the box. Very rigid and heavy. I recommend anything bigger than 100L and you do the same. I also went with a 1.5" thick baffle.

I've only been allowed to test it in the garage - but it seems to create enough rattles in there!.

Looking forward to the finishing and putting inside.

Let us know what you decide.

David.
 
I must admit that I was tempted by the Shiva, but it just wasn't within my budget :(

Thanks for all the help so far. I now have all the parts, and will put it together this week. My calculations are below, and I would appreciate any final hints.

Driver: Response 12" XL series
Specs: http://www1.jaycar.com.au/productView.asp?ID=CS2272

150W amp

The box will be:
o 1" MDF held together with PVA glue and 2" chipboard screws
o 47 litres with a Qtc of 0.707
o cube shape with internal width 340mm
o I have assumed that stuffing with 870 grams of polyester fiberfill will increase the box size by 30%

I will brace the box midway behind the driver with 4 1" dowels in a # pattern. The wall opposite the driver will be braced with a single piece of 2" x 2" from top to bottom.

The driver will face downwards with the box 100mm off the ground, supported by 1" x 2" legs. The cone sag will be about 7% but I can live with this.

The final question is how do I stop the fiberfill from falling onto the back of the driver cone?

Many thanks,

James
 
I personally would have gotten a Peerless Subwoofer.. but thats just me, and I don't have any money anyway.. :(
 

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SkinnyBoy said:
Did someone edit my gif so the background was transparent??

Cos I couldn't do it.... and now there are frames missing.. :(


halojoy said:

Yes, I did it.
Wasn't that better?

halo - the editor


SkinnyBoy said:



No, cos now theres frames missing.. :( The guy smiled in time to the music.. now the music doesn't change.. :( (IN TIME TO THE WAVES!!!)


halojoy said:
If you don't want me to edit your stuff,
you have to post in secure mode.

halo - will edit anything - as he wish


SkinnyBoy said:



I'm not compalining, I was just pointing out that there were frames missing, and that it wasn't how it used to be... I don't mind.. :)

Normal users do not have permission to edit other peoples posts ... if you did indeed do this halojoy, please contact me and explain how you did it.
 
Did you change the gif back now? :scratch: lol.... How do I make the backgroud transparent?? I thought I had..... first I tried making all the frames as gifs before I animated it, with a transparent background... That didn't work, So, then in the gif animator program (GIF animator (part of PhotoImpact 4)) I found I could make all the backgrounds transparent, BUT STILL IT DIDN"T WORK!!
 
Sonotube concrete forms, MDF, and Adire Brahma 15 (if you can afford it) or Adire Tempest (if you can't).

This is just about the best price/performer.

I have a Brahma 15 in 30 inches (inside) of 24 inch sonotube, 6 layers of 22mm MDF on top and bottom (get help moving it). 2 17inch-long, 4inch vents.

+3 at 22hz, -10db at 14hz. Flat-enough everywhere else.

That's 14hz.

It'll push more SPL than my skeletal frame can handle, and is a perfect LF backup for JBL cinema cabinets -AND- Lowther DX3es in Voigt Pipes.
 
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