Symasym 5.3 "AAK model" builder's thread

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Hi chalkandtalk,

I'm glad you liked the boards. I don't think that adding a seperate regulated PS would any value, plus I'd like to keep it simple. But I'm working on a external PS for those that would like to use a single transformer for two channels. I may also try just the amplifier without the PS on the same board. Since the amp alone measures 2.95" x 2.65" this may interest some. It would be no bigger than a chip amp but with better sound.

Regards,

Al

Sounds good to me. If it sounds better than version 5.3 I can't wait.

Any progress?

Aidan
 
Hi Aidan,

Progress is good. Been so busy working on the new amp and a new speaker design that I totally missed your post. Sorry about that. I'm very pleased with the out come. The amps have been on for over two weeks now without a glitch. It measures great and sounds beautiful. I'm currently finishing the BOM and schematics, and putting together several THD plots before I create a new thread. It should be any day now.

Regards,

Al
 
I have assembled 8 boards and tested them (thru bulb tester!!). Three failed the smoke test (ie, the 100R resistor smoked). The remaining 5 show a voltage drop of 1.4-1.7 V (all 8 boards show ~52.5V on each rail). I have Rev1.3 boards. The voltage drop according to the Rev1.4 assembly guide should be 2.5-3.5V. Is the expected voltage drop for Rev1.3 the same? If not, what should one see for Rev1.3 boards?
Thanks
SteveA
 
SteveA, lets focus on the five amps that have the 1.4 to 1.7 voltage drop across each (+/-) safety resistor which sounds about right.

Take one of the five amps, remove the safety resistors, and insert the fuses making sure that bias pot R22 is turned fully counter-clockwise before powering up. Then set multimeter to lowest voltage setting, should be in the millivolts, then power up and measure the emitter voltage across U3 and U4. The meter should read near zero. If it's not near zero, stop and let me know what it is. Then adjust R22 clockwise until it reads about 20mv, then check the DC offset across T4 and T5. It should read less than 50mv. If everything checks out Ok, repeat with the remaining amps. Let me know how it goes before we move on.

Al
 
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Other technique

To be safe with output transistors, especially with EF output stages I don't install them, instead I solder 100 ohm resistors from base to emitter on PNP and NPN transistors. This completes all the feedback circuits, now I measure the critical voltages like, output offset, VBE of the driver and pre-driver transistors. Once these voltages are good, I remove these resistors and install the power outputs. This saves me the output transistors and even most of the circuit if there are any gross mistakes in the assembly. Hope this helps. I've recently finished my SymAsym, almost 5 years after I bought the PCBs. But this is a wonderful amp, make my speakers sing :).

Thanks,
 
SteveA, lets focus on the five amps that have the 1.4 to 1.7 voltage drop across each (+/-) safety resistor which sounds about right.

Take one of the five amps, remove the safety resistors, and insert the fuses making sure that bias pot R22 is turned fully counter-clockwise before powering up. Then set multimeter to lowest voltage setting, should be in the millivolts, then power up and measure the emitter voltage across U3 and U4. The meter should read near zero. If it's not near zero, stop and let me know what it is. Then adjust R22 clockwise until it reads about 20mv, then check the DC offset across T4 and T5. It should read less than 50mv. If everything checks out Ok, repeat with the remaining amps. Let me know how it goes before we move on.

Al

I measured ~13mV on each emitter when powered up thru fuses. Is that adequately close to zero? The measurement seemed to be decreasing very slowly (ie, initially 15mV down to 13.5mV within a minute or so).
SteveA
Thanks AAK, your help is greatly appreciated!!
 
Hi SteveA,

Sounds like you measured one emitter at time. You need to measure across both emitters by placing the meter's positive red probe on U3's emitter, and the neg black probe on U4's emitter. Assuming you measured 13mv on each emitter separately measuring across both emitters should give approx. zero. volts. If it is zero volts or even 13mv continue my instructions in Post #709. Make sure to turn the pot slowly, it make several turns before you see the voltage increase. Let me know how it goes.

Al
 
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Hi SteveA,

Sounds like you measured one emitter at time. You need to measure across both emitters by placing the meter's positive red probe on U3's emitter, and the neg black probe on U4's emitter. Assuming you measured 13mv on each emitter separately measuring across both emitters should give approx. zero. volts. If it is zero volts or even 13mv continue my instructions in Post #709. Make sure to turn the pot slowly, it make several turns before you see the voltage increase. Let me know how it goes.

Al
Your are correct. I remeasured all 5 smoke free boards as per your note and all gave 0.0mV. I put fuses in one of the other boards to see what would happen. Powering up thru the bulb tester (the bulb stayed dim this time) and I measured 1.5mV. From your comment above I'll assume that 1.5mV is adequately close to zero also.

I'll get to the next step after the Twins game or sooner if they get blown out.
 
I measured voltage across the emitters on the 5 boards with all showing 0.0-0.1 mV. On 4 of the boards I was able to adjust the measurement to ~20mV with the trimpot (offset ranged from 2-26mv). On the last board the voltage stayed at 0.0mV while adjusting the trimpot (measurable voltage occurred at about 5-6 turns on boards 1-4; no change on board 5 after at least 10 turns). The BD139 on this board had an open solder joint on one leg. I replaced the part but same result, no ability to adjust voltage across emitters.

One of the 3 boards which had smoked the safety resistor showed 1.5mV across the emitters. I attempted to adjust to 20mV but within 15 seconds of powering up smoke was coming from the R5, R10 area (681R and 68.1R).
 
these 28.4Vac transformers look about ideal for a single pair Symasym.

35Vac is too high. That would allow ~ 100W into 8r0 and a single pair Symasym output stage would not be reliable at this level of input/output.


Could you tell me what the lowest voltage is I could use with a symasym? How many amps does one board draw at full power? I am guessing about 1-1.5 amps but I could use some reassurance.
 
The speakers demand the current.
The amplifier tries to meet that demand by connecting the PSU to the speaker.

As to minimum PSU voltage, I don't know, I have not tested the amplifier at very low voltages. In fact, I have not checked the stability of the amplifier at any supply voltages. I have accepted the design as a mature amplifier that will work as presented.
 
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