Ceramic caps: SMT as good as radial?

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They're much better, as the lead inductance is considerably lower.

Much the same goes for resistors (chip resistors being better than leaded ones). The best resistors I've used are Melfs. They're barrel shaped, with metalised end caps. You can get ones to fit a 1206 or 0805 footprint, so they're interchangeable with normal chip resistors.

Cornell Dubilier mica chip caps are also very cool. They come in 0805, 1210, and 1812 varieties, in values from 5p to 1n or so. As with chip ceramics, the lead inductance is lower, so their SRF is correspondingly higher.

I try to use SMD parts wherever possible with my designs. They're more compact, more robust, electrically better, and I find them easier to build with than leaded components.

Regards,

Suzy
 
Hi,
I past Bob's problem 16years ago and now regret buying the round MELF (diodes) instead of the square ended (only one digit error in the order number) I thought I was buying.

SMDs are much slower to place and generally of lower voltage than the leaded parts.
 
I'm getting pretty close to 40, and do find things aren't as easy to see as they were in my 20s. However big parts like Melfs aren't hard to place at all. A good magnifying lamp is useful. I've got a Luxo one on my bench at work that's great for everything down to 0603 or so. If it's smaller than that (0402), I use a microscope. I have no magnification at home, but generally don't do stuff smaller than 1206 odd at home anyway.

The technique is the key to getting good results. I start by putting a healthy dot of RMA flux on each pad. Then I apply a small amount of solder to one pad (with about a 1.2mm soldering iron tip). I reflow this solder while I hold the component in place with tweezers, then finish by applying some solder to the other end.

The key is the flux. You really can't have too much. I use RMA because it's _much_ easier to clean off than noclean flux, which is supposed to be left on the board. Once I'm done soldering, I just scrub the board in some safewash, then rinse with distilled water.

It's also good to find the smallest diameter solder you can, as it's very easy to use too much solder, especially with 0603 and 0402 parts.

Cheers,

Suzy
 
I stick with leaded parts at home when possible. I do electronics at home for fun and edification, not self-torture. The leaded assemblies are a lot easier to troubleshoot and adjust. Besides, have you ever tried matching and sorting SOT-23 JFETs? I'll take the old TO-92 parts any day.

At work, I have to deal with SMT parts as a matter of course. A good pair of tweezers (non-magnetic!), a clean fine-tip soldering iron, and an illuminated magnifier are musts. I also tin all the pads before I start assembly, as it makes placing parts much easier. We don't do enough volume to justify having solder paste around.
 
I have been working as an embedded systems engineer for a few weeks now (fresh out of school, and learning a lot more now than I ever did then). I was totally freaked out by SMT parts at first, but now 0805 and SOIC parts are easy. I have a little trouble with SSOP but after having done ~4 of them, I can usually get one soldered down with only having to fix 1-2 pin bridges. Flux helps a lot on the SSOP's but I now don't even have to use any in addition to what's in the solder.

Anyway, back to SMT parts quality - what about resistors? I know 1% axial metal films are the de facto standard in the audio world. What are the best/good SMT parts? Thick film, thin film, metal film, etc? I don't know what to use.

PS - it is nice having a job like this, my hobbies are going to get significantly more awesome with the experience I am getting.
 
I believe that if you google fot "toaster oven" and "SMT" you may find an alternative approach to dealing with SMT. Also recall about 3-4 years ago seeing a circuit that used a NE555 to conrtol the toaster oven temp profile.

BTW, I still use leaded parts but i planning to do the next board with some SMT simply because it is getting harder to find PDIP versions of some op amps.
 
We have a toaster oven for reflow work at my job, it works fine and we haven't the money for a real reflow oven anyway. The only problem is the ramp temperature isn't fast enough I don't think, but we haven't had any problems yet. I've also seen a site that recommended a hot plate from Target over a toaster oven, but I haven't seen anyone else try it.
 
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