reparing old amplifier tectronic sa 535

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Hello everyone,

I'm trying to repair an old amplifier named tectronic SA 535. More for the challenge than for the sound but yeah also for the sound (curiosity)!

From what i understood, the schema is the same as scott A417.

The problem remains is about an output dc offset really high (-37v ) on the right channel. The power transistors (and drivers...) was checked using diode mode of dmm and nothing different from the left channel that works.

So, I would like your opinion in order to identify the cause.

I suppose that one of transistor (power pnp ?) is fully closed, so the based should be saturated. right ?

My first idea is to replace electrolytic capacitor that should have near 40 years old now. Maybe one is in short circuit ?

In the past, i saw a resistor cause problem on an old metrix multimeter. So , checking resistor is the second idea.

And finally, checking all the others transistors, maybe for found one that is "blocked".

maybe there is better way (shortcut ?) to indentify the problem ?
What could you recommend to do ?



thank you for your help.
by a noob!
 
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Joined 2011
The problem remains is about an output dc offset really high (-37v ) on the right channel. The power transistors (and drivers...)
was checked using diode mode of dmm and nothing different from the left channel that works.

Check all of the internal fuses, the emitter resistors in the output stage, and also the nfb loop electrolytic capacitor to ground.
Did you test the B-C junctions on the outputs?
 
nothing can be predicted

@Gajanan
Please keep comments like that to your self . Electronics is not about prediction its about knowledge and procedure nothing else and yes fault can be "predicted " based on a method and proper measuring ....

Based on the statement that the amp is the same with Scott

-37 will first mean that the internal setting of the voltage of the mains for this amplifier is set up for 220V while now you feed it with 240 which is the mains in France ( i expect) Rail voltage is 31+31 for this amplifier . Set it up for 240 V and voltage will drop to about 31-32 volt at no load conditions

-37 will mean that one of the Lower NPN output is blown It could be many other things but statistics will call this first ( your amplifier seems to be Quasi complementary output stage so all transistors are NPN )
Measure outputs see for short between C-E you may as well remove it from the circuit to see if offset will drop

Correct all capacitors with no exceptions are to be replaced , Then before powering up you need to check drivers and peripherals

Outputs are easy to get all NPN D525-526 you will find them easy ...

Check that , replace capacitors , post here for safe start procedures after the repair

You need to verify bias settings before closing the amp ( this might be tricky in your case since there is no adjustment but we will get to that also )

Kind regards
Sakis
 
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nothing can be predicted

@Gajanan
Please keep comments like that to your self . Electronics is not about prediction its about knowledge and procedure nothing else and yes fault can be "predicted " based on a method and proper measuring ....

...

Kind regards
Sakis

That means you should be able to tell which component has blown, can you.

Yes, I know. There was a thread of repairing an amp and they were using SIM to find the fault. I know you have ENOUGH knowledge as to know when an electrolytic has shorted.
I don't have any repair shop for boasting my abilities, but I suppose you have.

Edit:...and by the way, your advice is like carpet bombing. OP, please be careful while doing all that is advised. You will not have any track of anything.

Gajanan Phadte
 
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First, i would say, thank you at all, for your answers, it really help me in understanding and investigates.

from what I saw :

after extract the output transistor and the drivers, with dmm on ohmeter, it didn't indicate a short between C and E on each. Transistors not reinstalled by now.

One resistor on the feedback was about 1,1k instead of 10ohms announced on it. so replaced. Sometimes, on amplifier schema, the resistor technology is recommanded, for example on pass F5, there are recommendation of carbon resistors.
I suppose that recommendation was made because of sound quality. Is it important for feedback loop ?

All capacitors on the main amplifier card are now replaced. I didn't replaced on the others cards (tone/preamp/...), maybe it is needed ?

The nexts steps is to reinstall the transistors.

Is it safe to check the amp by power up with no input/no speaker and control afresh dc offset output ?

As you said, one transistor can be short between C and E, and the outputs is saturated. Is it relevant to try to reverse follow (from the output to the component to identify) the "signal" path in order to identify the component that make this signal high ? Maybe too much risky operation ?

Thank you for your help

kind regards
Adrien
 
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Gajanan ...forum is about helping each other and exchange of opinion and knowledge From a personal point of view I very much dislike only a couple of things ...Suggestions that including terms like yours and urban legends commonly seen in the internet .

To the OP

---Transistors are checked on diode check on your DMM not ohm meter
---Transistors often measure OK outside the circuit but fail under voltage rare but possible
---10 ohm resistor in the feedback doesnt sound right please explain which resistor you are talking about according to the schematic .Look in comparison with the working ch to see what is going on there Messing up with the values is a destruction recipe.
---Small capacitors are to be replaced also in the pre area
---No its not safe to power up ....Get familiar with what is called a bulb tester which is a 60W bulb in your case in series with mains to work as an active power limiter in case of fault


Kind regards
Sakis
 
@east electronics

Gajanan ...forum is about helping each other and exchange of opinion and knowledge From a personal point of view I very much dislike only a couple of things ...Suggestions that including terms like yours and urban legends commonly seen in the internet .

... and what do you think I was doing.
This place is not for expressing your personal opinions.
 
Okey, so about testing transistors :

I was thinking that an ohmeter between C-E should identify a short. so wrong...

@east electronics if the transistors should be ok outside of circuit but fail under voltage, as they are extracted by now, is it relevant to test its in minimal condition(simplest circuit) with a base to a function generator and compare waveform? ( same waveform on input and output) should identify a good condition ?)



The resistor circled in red in this schema indicates what resistor was changed.


mBSlZEu.jpg


Kind regards
Adrien
 
Fine ...this resistor is supposed to be 10R and its no where near the feedback chain You resistor is a part of HF filter , or part of the zobel network .

Observe the resistor if looks burned this is a sign of use of too much high ( tremble )when the amplifier was in use ...Though if the resistor looks in good condition outside and still measure 1100 Ohms then this is an indication of the machine was exposed to moisture or other factors resulting resistor opening .

In the second case you need to sample more resistors from the amp to see what is going on If you notice tolerance above 10% in the first few samples Just replace them all ...
Open or out of value resistors here and there can cause a million issues including rail voltage in the output

Kind regards
Sakis
 
Okey, so about testing transistors :

I was thinking that an ohmeter between C-E should identify a short. so wrong...

@east electronics if the transistors should be ok outside of circuit but fail under voltage, as they are extracted by now, is it relevant to test its in minimal condition(simplest circuit) with a base to a function generator and compare waveform? ( same waveform on input and output) should identify a good condition ?)



The resistor circled in red in this schema indicates what resistor was changed.


mBSlZEu.jpg


Kind regards
Adrien

Looking at the circuit, it's a basic amplifier with bootstrap cap...the tail pair would be checked and replaced if your seeing one of the supply rails on the o/p..there is also short circuit protection in there, v-limiter and simply limits drive to the o/p's when there is a short on it's output.

see how you get on...

regards.
 
I am no technician but the only time I have seen a blown resistor as in the Boucherot network -it was fire proof but....- it was because the owner used to drive the loudspeakers with very long cables hidden in the electrical implant in-wall. This happened with the amplifier he previously owned; and another one. So, attaching an amplifier to an unknown load may provoke that.
( that's the purpose of the Boucherot cell :p )
 
Correct but can also happen when the previous owner used an EQ for example boosting 16KHZ +12db resulting the Boucherot cell struggling to shunt it ...

Then again some of Japanese amplifiers had issues with open resistors failing like from 150 R to 1500 R Both case should be looked up as i explained .

Sampling a few resistors out of the circuit will let you know which case you are dealing with ...

Kind regards
Sakis
 
Thank you for your help.

from what I understand of your replies, the transistors are the most common causes of this problem ?

I'm thinking of a simple circuit in order to test transistors out of the amp circuit.
The main idea is to have a sinewave generator or oscillator to drive base and compare the emitter/collector to the input.

what about this method ?

Kind regards
Adrien
 
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Paid Member
You can test the transistor for basic functionality using just your meter on diode range. Shorts will show as a short, meter reading 0.00 (or very low).

Its a very simple circuit. What state is the amplifier in at the moment ? Are all the origainl parts still fitted ?

Some careful voltage checks should reveal the problem area. Write the transistor references down such as Q501 and pencil in the voltage on each pin

Eg, Q501. E=10, B=10.58, C=20.2

and do that for all of them. That should reveal where its all going wrong and why the offset is high.
 
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You won't gain anything by using an AC test method. If transistors have a DC fault as discussed here, you need only test with a DMM using a diode test of C-B and E-B junctions and check for an E-C short.

If your DMM has a transistor test socket, simply use that. If you don't know the pin connections, you can search a datasheet for your transistor type and brand or simply Google, say "2SCxxx pinout" and you can find this information easily.

If you need instructions for use, Google will find many websites with "how-tos" for using multimeters.

Ha! we coincide again!
 
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