Seeking a project

[effebi]

I believe you are at advantage with such high rails.

There is alot of choice , really.
Just on top of my mind,...

If you want field proven designs, have a look of APEX threads about 500 W amplifie with limiter. This is with BJTs.
If you use good ONSemi ones there is no fear of 80V whatsoever, assuming that you implement enough pairs to fulfill the Current (A) needs.

Such high(er) rail is normally good for MOSFETS, that tend to loose something on the swing.
If you want something straightforward, there is a "the Wire" project with a LM 49830 and lateral FETS. It is supported by a National Application Note, sort of warranty of result.
Otherwise you could get involved in something more sophisticated and experimental, like the Workhorse VFET project (that , BTW could give you more power for the Volt since output it is almost rail-to-rail).
Doctor Bora also should have some FET proven design for your needs.
If you want something with a ready PCB, there is the P101 from ESP, another rugged design with Laterals.
I am sure I forgot a lot of other good DIY projects (my apologies to the authors), but, as you see, you can really choose.

[KatieandDad]

I would certainly go with wiring the primary for 240V operation which will give you 40V rails.

Still high for a basic F5 though.

Have a look at http:\\www.kk-pcb.com There you will see a few variations of the Pass series and the different rails that they use.

Do bear in mind that the Pass amps generally use ABSOLUTELY MASSIVE heatsinks, not just big sinks.

Have a look at http:\\www.passdiy.com and the DIY gallery to see a few examples.

Correct me if I'm wrong here as Im not 100% certain. In the basic transformer equation we calculate Np (the primary turns) using an agreed maximum flux density for the core.

If you decide to increase the primary turns you are simply wasting wire or reducing the maximum flux density in the core, this is not an issue as the windings are doing the work instead of the magnetic material of the core. With enough windings you can make a transformer with no core at all.

Therefore doubling the number of primary turns (is using 240 windings instead of 110) will just make the core run cooler as it's doing less work.

What I'm not clear about is how the thinner 240 primary winding might cope with the increased primary current. Is a transformer manufacturer going to wind the 110 portion with thick wire and then continue on with thinner wire for the additional turns. Personally I think NOT. At a reasonable guess the whole primary winding would have been done in a single session with the same wire. HOWEVER, in the commercial world, if you can save 10 cents per unit in a production run of millions - it might be worth the scrimping.

[carlmart]

That is an Elektor project. I am not sure they are so reliable. Be careful.

Look for that specific project on this forum and see what people say.

Once again: why not repair or clone the Adcom 555?

[KatieandDad]

I'm not sure where the Adcom fits into the Hi-Fi market. It's not commonly known here in the UK.

If its a good amp then why not clone or repair it.

[jaycee]

Forget the STK chips - they are long obsolete and you're only using old stock getting them. Besides which, they are not that reliable.

For this sort of thing, MJ21193/4 output transistors will probably be ideal.

[acceler8]

Carlmart, I would absolutely love to fix the Adcom. However, as with most things, there is a short story there. This amp is actually the catalyst that got me into DIY audio. I received it from a co-worker for free, but with only one channel working. After hearing how good the one channel was, I decided to fix the bad channel. I spent weeks unsoldering leads and testing every single component (and I found quite a few that were bad). I got my parts list together and ordered everything I needed (except I couldn't find any of the output transistors; so I had to settle for substitutions). Over the months that followed, I read everything I could find on the GFA-555. Finally I was ready to test my repairs. It ended in failure. I still don't know why. Then, I committed the ultimate sin. By accident I fried the good channel, which was my only reference for a working amp. So now I'm sick of the whole damn thing, and am about ready to burn it on a funeral pyre. That's when I had the idea that I might could make it live again by re-using the chassis and power supply. I've built several projects since then, and have had no problems. So my construction and direction following skills are ok. It's my troubleshooting skills that are whacked. I plan to keep the Adcom parts, and who knows... Maybe in 30 years I'll be ready to try again.

Effebi, thanks for the plethora of ideas! Great information there. I really like the ESP P101, and having a PCB is a definite plus. The APEX amp looks like it's more of a PA system, which doesn't interest me much. I have seen "The Wire" thread, but I guess I missed the voltage range. I'll re-read the thread, as it does sound tempting. I'm not familiar with Doctor Bora (apologies to the good doctor), can you point me in a direction?

KatieandDad, Thanks for the link to kk-pcb; good stuff there! I see what you mean about the heat sinks. I was thinking I could get away with the Adcom heat sinks and some active cooling with a small fan, but now I'm not sure if that would be enough. I do love the low parts count of the Pass designs. I can't comment on the transformer windings. Perhaps more information will appear on this thread.

Carlmart, Which project is an Elektor project? I am a fan of reliability, of course.

Thanks All!!!!

[carlmart]

Originally Posted by acceler8

Carlmart, Which project is an Elektor project? I am a fan of reliability, of course.

This one is:

Seeking a project

The Apex seems like a good DIY project, and it's regulated, so you can probably use the +/-81v you have. The designer is on the thread, so you can ask him what to do for higher voltages.