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Old 8th September 2011, 08:07 AM   #1
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Unhappy Help! I let some magic smoke out :(

Ok so first of all, this seems like a really cool site I wouldn't mind learning some more about solid state amps. Unfortunately I'm a bit of an electronics novice (I did some in High school years back but its a bit fuzzy).

Anyway, I'm hoping some of you guys are able to help me out. I was given an amp by a friend a year or so ago, made by his father (given to me shortly after he passed as a gift).

It's a DIY one, with home etched boards by the look of it but i'm sure someone will recognize the design I've used it for a year no worries, really enjoyed it.

Anyhow the other day, I was revisiting a 3.5mm --> IR LED cable for triggering DSLRs remotely and I unplugged the amp from my computer to test the cable. When I re-plugged the amp into the computer (both still on), I immediately noticed what sounded a bit like a mains hum. I pulled the plug straight back out, but the hum continued so I switched off the amp. I think I may have hit the wrong 3.5mm socket in the back of the comp but I'm not too sure.

I switched it back on very briefly in the hope that the noise would be gone after a power cycle but no luck. I thought I noted the acrid smell of toasted components too although no visible smoke (amp case has no vents).

Inside it looks like a pretty logical layout, with what I think is more or less identical boards for each channel.

The one marked R looked visually fine
Right.JPG

But L had a few roasted resistors.
Left.JPG

With that in mind I thought, I might just try it quickly with the right channel only - I plugged in my left speaker to the right channel and tried it. It played music but had no bass - I checked and the woofer was not going. I turned it off, and tried the right speaker in the same channel, which was fine woofer and all I was getting good sound out of it - I noticed the acrid smell was increasing, so I turned it off again.

I tested the left speaker with the dead woofer on another amp, same result - but I removed the woofer and tried that alone and it was fine - so the crossover cct in the speaker must've become damaged during that first event?

Anyhow back with the amp I didn't think I could get the underside case off easily to access the back of the PCB, so I did my best to replace the burnt resistors temporarily from the top. I turned it on and immediately one smoked, turned it off again. I then realized the case wasn't riveted and just screwed on the bottom after all

Underneath revealed several more toasted resistors on the bad channel side (including one that didn't give any resistance reading across it at all), and some were starting to look a bit off on the good channel too.

The suspect ones are right about underneath of the K134 transistor pairs (all 100ohm).
Under K134.JPG

So the questions would be:

What've I likely done to it, did I short the speaker outputs accidentally somehow or is it more likely to be me plugging the 3.5mm jack audio in.

Will replacing all suspect resistors likely help or have I probably fried transistors with it (actually following Speaker Load and Amplifier Failure transistor test guide some are failing when I compare BF470 transistors good channel to bad )

Here is a photo from underneath shows blackened flux around all the transistor legs for both channels but visually they look ok, I guess not quite so.
PCB Underside.JPG

The resistors were carbon, and replacements I sourced are metal film - problemo or no? (they're 1/2 watt and the old ones were 1/4)

Where should I logically be looking for my next step, or is there some simple tests I can carry out with my multimeter prior to potentially re-frying more resistors and transistors?

What style of amp layout is this, and is it any good (I'm suspecting its probably similar to the electronic store kits of the time?)

Can I power the amp up, with the fuses out for the bad channel pcb without doing any harm?

Overall.JPG

Thanks in advance, I hope to get this thing back up on two feet again. And then work on that pesky speaker crossover. I might be a bit slow off the mark, but at least I'm persistent
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Old 8th September 2011, 08:51 AM   #2
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Quote:
Originally Posted by Dafydd359 View Post
[B]Will replacing all suspect resistors likely help or have I probably fried transistors with it (actually following Speaker Load and Amplifier Failure transistor test guide some are failing when I compare BF470 transistors good channel to bad )
Unless corresponding resistors on the good channel toast the same shade
of brown, a bad semiconductor or cap fried them. They don't just get up
and burn themselves, and a new set will go up the same way... At least
you have a good channel to check against. Measure for shorts across
caps and semiconductors that don't measure same in the good channel.

Carbon comps might have been right for base stoppers back in the day,
as they had the least inductance. But they were also notorious for
catching fire... Given what happened, I would use metal...

MJE350 might be a slightly easier to find equivalent type for BF470.
Both are: PNP, high voltage, TO126, ECB pinout... BF470 looks better
for high frequency switching circuit, I'd bet they behave no different
at audio frequncy.

Last edited by kenpeter; 8th September 2011 at 09:10 AM.
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Old 8th September 2011, 09:00 AM   #3
AndrewT is offline AndrewT  Scotland
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Start the amps up via a bulb tester.
Any wiring error makes the bulb glow and the voltage supplied to the mains transformer is lower than rated.
This saves the circuit from any further damage and allows time to measure on board voltages for comparison to the good channel.
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Old 8th September 2011, 11:08 AM   #4
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oki doki

the person who builted the amp originally made a very good job ...there is only a couple of things that can be done in a better way

then the pcb looks familiar i think i have seen it published in a magazine that will need some searching but if a schematic comes up that can be very usefull

then it is obvious that in the one chanel capacitors have been stressed and will be a nice thing to replace them all to be on the safe side .

obviously there is also thermal stress arround the driver area and close inspection for dry soldering claeaning and so on will be needed

from a short circuit expect outputs to be blown and these type of outputs i think is not longer possible to obtain ( i may be able to do some magic there there a chance in a million that i might be able to locate some for you )


thats a few things to start with ... if you dont have basic understanding arround amplifiers you dont have many chances ... but why not ????
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Old 8th September 2011, 12:23 PM   #5
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I count at least eight bad parts not counting what looks like a popped filter cap on the bad channel. (Cap on left side lower right corner sitting at an angle) Looks like filter cap shorted then moved back up line taking out parts. I'd give a careful check to your output devices as well.
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Old 8th September 2011, 01:08 PM   #6
just another
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Tracking down the hitachi mosfets will be difficult if they are fried. The bf470's can be found, wescomponents has them in their catalogue. Another alternative to the BF470's may be the sanyo 2SA1407.

Electronics Australia designs used to use the BF470/BF469 for drivers.

Tony.
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Old 8th September 2011, 02:28 PM   #7
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What substitutes are you using for J49/K134?

Circuit might be clone of this amp?
http://www.hafler.com/techsupport/pd...00_amp_man.pdf

Last edited by kenpeter; 8th September 2011 at 02:39 PM.
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Old 8th September 2011, 05:38 PM   #8
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If you get this amp working again, you should see if you can install some power overload protection circuitry. My guess is that whatever happened caused a domino effect that fried many components... although I could be wrong.
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Old 8th September 2011, 07:39 PM   #9
srh is offline srh  New Zealand
Mmm, FETS
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Hi, the amp is the ETI 5000 designed by David Tilbrook. The amp modules are project 477 and were described in a series of articles starting Jan 1981. I built one in the early 80s and destroyed it in similar circumstances. If the gate stoppers are damaged then it is almost certain that the fets are toast. Good luck with the repair.
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Old 10th September 2011, 06:57 AM   #10
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I removed one of the K134 BJT to re-check and make sure the readings i got in-situ weren't bogus, but yeah it seems to be stuffed as are the rest of the ones in the board. The brown crispy resistors were probably enough to work that out anyhow.

Looks like between the BF470's and the K134's the expense might make it a bit of a fruitless venture.

That said though, my GFs father has a degree in electrical engineering she neglected to tell me, and a friend who repairs amps - so I might just get a second opinion anyhow.

Thanks for all your advice guys, and its good to finally know something about the design of it - i've told the friend of mine too.

I may yet repair it, i'll have to think on it.
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