diyAB Amp - The "Honey Badger"

Just my 2 cents...If you've chosen a reputable manufacturer...It is properly sized...It will get the job done!! There will always be some voltage sag at high loads, that's life. There will always be losses, that's physics..

I would be more concerned with proper mounting location and ensuring you will not be injecting hum into the amp circuitry. Also, I would take caution not to inadvertently introduce a shorted turn with your mounting technique, this will surely take out fuses and/or your breaker...not good

Remember, many 'mid-fi' manufacturers intentionally undersize the XFMR because they know it won't be driven at high levels continuously

Hope this helps,

Regards
Yes this helps. My tentative on paper build consists of two 400va 45v x2 antek transformers with covers. The antek covers take care of the shorted turn issue, though in my opinion only if mounted to a metal base of appropriate thickness.
Should this discussion be moved to the build thread?
 
.If you've chosen a reputable manufacturer...It is properly sized...It will get the job done!! There will always be some voltage sag at high loads, that's life. There will always be losses, that's physics..

i make my own traffos for all my amplifier builds.....i can make them any size i want.....

voltage sag happens the instant your circuit draws current, this is physics and this is unavoidable...

i asked the question in this forum many years ago about the proper sizing of power transformers, and the answer i got from the gurus, "get the biggest size that will fit in your box".....

there are other answers to that question in these forums......

the relationship between power transformer size and output stage robustness is a balancing act.....

get a small transformer and a robust output stage and your traffo burns out, get the biggest traffo and your output stage burns out....

now which is easier? replacing traffos or replacing output trannies?

the choice is yours.......:D
 
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XFMR size

Tony,

There are many problems with the "get the biggest XFMR that will fit in your chassis" philosophy.

1. We have foregone doing a few calcs to come up with the correct size based on the application

2. The "law of diminishing returns" takes effect. Once the optimum XFMR based on calcs is put aside to opt for "bigger" the cost starts to become exorbitant for the amount of performance gained.

If you have a 20^2 Meter box, that XFMR would be pretty big...j/k

Tony, kudos for being able to wind your own toroids! I am sure that is quite an art!

Regards,

Brannon
 
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balancing act

Tony,

It does require a few calcs, but it's fairly straight forward to find the optimum XFMR size:

1. Power output
2. Power Losses
3. Power of auxiliary circuits

Output transistor's have SOA's, and heatsinks should be implemented that are representative of that. This is not as straightforward as optimum transformer VA, but it is achievable. There are several good texts (and posts on this site) that relate the laws of thermal dynamics wr to audio amplifers ( Self, Cordell, etc..)

Regards,

Brannon
 
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Joined 2003
Paid Member
re:

i make my own traffos for all my amplifier builds.....i can make them any size i want.....

voltage sag happens the instant your circuit draws current, this is physics and this is unavoidable...

i asked the question in this forum many years ago about the proper sizing of power transformers, and the answer i got from the gurus, "get the biggest size that will fit in your box".....

there are other answers to that question in these forums......

the relationship between power transformer size and output stage robustness is a balancing act.....

get a small transformer and a robust output stage and your traffo burns out, get the biggest traffo and your output stage burns out....

now which is easier? replacing traffos or replacing output trannies?

the choice is yours.......:D

I would regard any amplifier that "burns up" transistors and transformers on a regular basis as an "ill conceived design", I'm sure you would too ;)
 
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Yes this helps. My tentative on paper build consists of two 400va 45v x2 antek transformers with covers. The antek covers take care of the shorted turn issue, though in my opinion only if mounted to a metal base of appropriate thickness.
Should this discussion be moved to the build thread?

Quite possibly, that will be up to the mods

Regards,

Brannon
 
Tony,

It does require a few calcs, but it's fairly straight forward to find the optimum XFMR size:

1. Power output
2. Power Losses
3. Power of auxiliary circuits

Output transistor's have SOA's, and heatsinks should be implemented that are representative of that. This is not as straightforward as optimum transformer VA, but it is achievable. There are several good texts (and posts on this site) that relate the laws of thermal dynamics wr to audio amplifers ( Self, Cordell, etc..)

Regards,

Brannon

not meaning to be rude but......much as i would love to carry on this conversation, i am afraid there is nothing you can tell me that i did not already know......;)
 
I would like to see some more discussion on the topic of output. I plan on using this with 6ohm or less speakers. It seems that my plan of using a transformer with 45V secondaries is not appropriate for anything below 8 ohms. This will change many component choices in the power supply as well. What is a good reference that explains these topics and maybe includes the equations that were used to derive these results?

The HB prototype currently drives a pair of 6 ohms Wharfdale 9.1 speakers, but it also drove a pair of 4 ohms Dynaudio Audience for about 2 days too. Aside from that, it has driven other bookshelves and floorstanders of different brands.

The secondary of the toroidal I used in the prototype is 45VAC.

So far the amp is still alive.
 
The HB prototype currently drives a pair of 6 ohms Wharfdale 9.1 speakers, but it also drove a pair of 4 ohms Dynaudio Audience for about 2 days too. Aside from that, it has driven other bookshelves and floorstanders of different brands.

The secondary of the toroidal I used in the prototype is 45VAC.

So far the amp is still alive.

Is higher temperatures produced by the output devices at lower impedance loads the concern?
 
Is higher temperatures produced by the output devices at lower impedance loads the concern?

I am using a prototype of the soon-to-be-available DA 5U chassis. 8 or 4 ohms the highest temp I can read from my infrared thermometer is just 45*C. It was summer time when I took it and ambient can be as high as 32*C.

The highest temp I registered 49*C was when I biased the amp to 250mA per device.

Heatsink your amp well and it will be fine.
 
What current would be demanded of the VAS, if high voltages are used to drive low impedance speakers?

Right, this is a basic dual emitter follower design. Lower impedance speakers will put a higher load on the VAS than a triple EF output stage would. Simply adding more output transistors would help, but even at +/-70Vdc the VAS will be pushed harder than intended.

The amp was designed around +/-60Vdc rails. Unless you can do the calculations, and modify the design properly yourself, you should build it as the designer intended.