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Old 19th February 2011, 01:49 PM   #1
labjr is offline labjr  United States
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Default DH-500 bias problem

A friend brought over a DH-500 with a dead channel. He had both, capacitor and semiconductor rebuild kits for the PC-10 driver board.

After installing all the components and finally getting the driver board back in it won't bias correctly. When P1 is turned fully counter clockwise it stays around 450-460ma. I can't get it any lower and it runs hotter than the other channel.

I'm pretty sure I installed every component correctly. Does this kind of thing happen when you rebuild the driver boards? Is there a mod to bring the bias control back within the proper range?

BTW these amps definitely aren't very easy to work on.
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Old 19th February 2011, 02:00 PM   #2
Mooly is offline Mooly  United Kingdom
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The D500 manual I have shows P2 as the bias pot. P1 is to zero the DC offset.
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Old 19th February 2011, 02:05 PM   #3
labjr is offline labjr  United States
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Quote:
Originally Posted by Mooly View Post
The D500 manual I have shows P2 as the bias pot. P1 is to zero the DC offset.
The PC-10 version of the driver board has only one pot for bias. Thus there is no P2.
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Old 19th February 2011, 02:08 PM   #4
Mooly is offline Mooly  United Kingdom
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Would have to see a circuit in that case... I was going off this,
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Old 19th February 2011, 02:32 PM   #5
labjr is offline labjr  United States
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The circuit is very similar. I'm thinking there's nothing wrong with the circuit and the new parts have just moved the operating point a little.

I'm hoping someone has seen this before and can comment on tweaking the circuit a little.
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Old 19th February 2011, 04:57 PM   #6
Mooly is offline Mooly  United Kingdom
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The vital thing is the voltage across Q9 (C to E) as that voltage determine how heavily the drivers and outputs conduct. So you need to be sure that it is actually working as intended and that the voltage across Q9 varies as you turn the pot. If it doesn't you have a fault and the voltage may by being limited only be the zeners D8 and 9.
The pot should be able to pull the C-E voltage right down to near zero I would have thought.

If the circuit is OK then reducing the value of R28 or increasing the value of R29 will allow the bias to be reduced.
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Old 19th February 2011, 05:23 PM   #7
labjr is offline labjr  United States
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The pot will only let me bring the CE voltage to about 2.6v. It will go up when turned clockwise but I didn't want to go too far and destroy something. Q9 checks good. P1 measures 0 when turned down. Maybe there still is a fault in the circuit. I'll have to poke around some more.
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Old 19th February 2011, 06:16 PM   #8
Mooly is offline Mooly  United Kingdom
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Q9 and its two resistors and pot operate "in isolation".
Just remove R29 and the C-E voltage should fall to near zero whether there is another fault in the amp or not (giving zero bias in the outputs) as Q9 saturates. A basic diode check test of Q9 is not always sufficient... if there is an element of doubt and you not 100% sure it's OK then you have to swap it.

Are you sure the two resistors are the correct values.
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Old 20th February 2011, 02:52 PM   #9
labjr is offline labjr  United States
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You were right. Q9 was bad. Didn't check bad though. And the parts were all new. What's the chances of that happening?

Thanks so much for you help. I would have continued to think the circuit needed to be changed.
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Old 20th February 2011, 06:21 PM   #10
Mooly is offline Mooly  United Kingdom
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Your welcome and good to know you have fixed it. Very unusual to get duff new parts but it happens I guess.
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