I tried the ebay MX50 DIY Kit, Class AB 100W+100W; Worked but problem.
So I quick needed a 100W or more amp for a repair project. I ordered a set of 2ea. MX50's from China. This was my Plan B in case Plan A didn't pan out. Here's the link to the ebay listing:
2psc MX50 Class AB 100W+100W power Amplifier kit - eBay (item 200563911019 end time Jan-16-11 21:50:27 PST)
Plan A was to build the Cheap150 originally described by John Fisher here:
Plan A worked great and my comments on the amp performance are on Page 9 of the above thread.
It's a good thing Plan A worked, because Plan B is suspect. The quality of the kit I received is very high. The PCB is one of the best boards I've worked with. I work on many instrument amps, and the OEM PCBs from the major brands I've worked on seem to be significantly worse than these Chinese board. The kit was missing one heatsink screw. All of the other parts were there. I've got plenty of these metric screws in my shop so that was not a problem. All the electronic parts seemed to be of high quality. The semiconductors are not US or Japan part numbers so they're probably not counterfeits of anything. As for the component specs, I haven't a clue as I haven't even tried to find datasheets for any of the parts.
The kits were very easy to assemble and the solder flowed very nicely on the two-layer PCBs. Here are a couple of pics of the finished board (1 of 2):
The heatsinks don't come with the kit. I used some angle steel to test. Also, no instructions, no schematic, no list of parts (BOM), no adjustment instructions, and no documentation of any sort came with the kit. All you get are the boards and the parts, and that's it. You have to work from the silk screen. If you are new to building electronic kits, this might be a challenge for you.
I powered the boards up with my trusty +/-18V supply. Both boards powered up nicely and seemed to work just fine. Here is a picture of my test rig:
As you can see from the above instruments, I was running a 204Hz signal into the amp, the load was 4-Ohm resistive, and the output looks fine with a 6.35V signal out. That's about 10 Watts of power. I quickly found that the bias trim resistor had absolutely no affect on any voltage in the circuit. It did not change the offset voltage, it did not alter the voltage across the emitter resistors, it did nothing. But I'm not sure anything needed to be adjusted. Everything looked pretty good. The emitter resistors ran cool and there was no crossover distortion.
Here's what happened when I turned up the signal to 14 Watts:
I start seeing some fuzz forming on the waveform, and immediately I suspect parasitic oscillation. So I drive the amp harder to just before clipping at 18W:
More of the same. Starting to look a little funky now. It's 21W at clipping. About what I'd expect from my antique power supply. You can clearly see the noise is still there:
And finally when driven into saturation, the noise disappears:
So I cranked up the sweep rate to 0.5us/div and adjusted the trigger just so... and here's what I saw:
So that looks like just under 1us per cycle making the parasitic oscillation just over 1MHz.
Both boards do this exact same thing. They also behave the same way when driving an 8-Ohm speaker load. The Cheap150 didn't have this problem. Funny thing is the MX50 incorporates a 4.7-Ohm/0.22uF snubber circuit (Boucherot / Zobel is the nouveau term).
So I haven't had a chance to find the cause yet, but does anyone have any ideas why these amps behave this way? Here is the schematic.
As the schematic shows, the input stage supply is nicely isolated from the rails with an RC network. But notice there are no caps on the rails themselves. So I added a 100uF filter and a 0.1uF bypass cap to each rail. The board isn't quite as pretty as it was but at least it works...
Here's the ouptut at clipping. It's around 23W and nice and clean. There was no parasitic oscillation from zero signal to clipping. Looks like lack of caps was the problem.
Moral of the story... don't underestimate the need for on-board filter and bypass capacitors on the rails.
BTW, soldering and unsoldering was very easy and the boards held up very well There was no trace separation or board burn. It's a very high quality board.
I don't have a +/-50V supply handy right now, but as soon as I get one, I'll post some more MX50 performance info.
Nice post, let us know how it sounds :)
I'm contemplating a summer project of building a 5 channel amp using these. Have sort of made my plans and am going to try putting together a schematic together tonight.
Buckeye, can you tell me how hot the output semi's got when you were testing? I'm trying to establish how much heat sinkadge I'm going to have to build into the amp.
Unfortunately, I don't have any hard data about temperature for the output transistors. I tested the amp with the transistors bolted to a piece of angle steel. I have no specs for the thermal resistance. What I know for sure is that what I used was totally inadequate. The transistors got HOT!
You probably already know, the heat sink requirement will be a function of the power supply you're using and the average power delivered to the load, and load impedance.
Looking at the 2SD1047 transistor specs, http://www.audiolabga.com/pdf/2SB817.pdf, says you can take the case all the way to 120 deg. C. I wouldn't. I'd say no more than 100. The total temperature drop to ambient is 100 - 25 = 75. Divide 75 by the number of watts dissipated by each transistor. Case to mica (with thermal compound) to heat sink is about 1 deg/W. So subtract 1 from the number above and that's what you'll need for each transistor. If you use one big heatsink, you'll need a fourth of that thermal resistance.
Notice that you don't have to worry about junction to case thermal resistance because the transistor specs are given at case temperature.
Hope that helps. Here's a good reasource for heat sink design: ESP - Heatsink design and transistor mounting
About the other question... The amp sounded very good. I tested it for sound reinforcement with less than audiophile=quality speakers. It was clean and low noise.
Buckeye, great write-up. Your testing is truly a lifesaver! It's good to hear the amp sounds good also. Since you have a scope, do you have any THD measures?
No, sorry. I don't have a THD analyzer & not even an accurate spectrum analyzer.
There's some THD traces on some ebay listings for the MX50. It looks like less than 0.02% from 20Hz - 20kHz. I've just sent for 2 modules, 1 of which is to help resurrect a blown Harman Kardon sub hopefully.
Appreciate your report. Interesting and inexpensive kit.
What are the DC offset numbers like?
Where do the filter/bypass go - after the 68ohms, to ground from
each rail? Thanks!
No, before the 68 ohm resistor. I put the filter/bypass right on the rail at the spade power connectors each side and the closest ground. See the picture above.
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