Bob Cordell's Power amplifier book

Last edited:
Hi Bob,
When talking about output chokes, they do relate to speaker wire as they are in series. Then there are the speaker crossovers to deal with. In comparison, that little choke doesn't seem to be a massive problem. The issue has to be kept in perspective at the end of the day. However, let's continue investigating as we may find out something unexpected.


Yes. At least you can't saturate an air coil.

Yes, and that is how we got off-track. This question is tied to contact resistance and wire resistance as well as skin effect. I don't know how you would come to an answer without considering these other things.

Self support and good heat conduction if it's an issue. Then there is the entire resistance question as you have pointed out.

Again we have to compare this effect to the rest of the circuit. Speaker wire and crossovers.

Resistance and dissipation are tied to wire size. Current density will give rise to temperature increases, so you can't talk about one thing in isolation I don't think. Not unless you want to hit the market with "Cryo-coils" that come with Dewar full of liquid nitrogen. It would probably become a high-end fad. I wonder, would "Cryo-Cable" shatter if it's stepped on? :)

Sorry Bob, it's late and I'm a little punchy. :)

-Chris

Hi Chris,

Yes, we always must keep things in perspective, and the minimum reasonable voice coil or load resistance is certainly important here.

However, looking at other imperfections in the path after the amplifier is not useful, as those elements may be all over the place in their characteristics. In other words, their imperfections do not justify any complacency in evaluating output coils.

The matter of heat in the real world and under conditions of listening to music is probably not an issue, as the average music power will be far less than the maximum power rating of the amplifier. However, we must at least be able to safely handle full power for bench testing.

Cheers,
Bob
 
That lightening cable looks pretty heavy.

For me, I just got some arc welding cable.
Also used it as a ground for my car,
ran it from back from common battery
terminal, to common point on the fire wall,
then had equal lengths running to each
cylinder head. Old Chevy has never
run so good.

Now looking for a bit more power,
plus another 150 to 200 HP and same Torque,
hoping for about 680-700 lb/ft at a
wide 3000 RPM curve. : )
 
Toroids should be superior in this, and equal or better in other metrics, problem solved I think.
I have test wound a few and plan to use them in the next amp, have you considered them?

Best wishes
David

Hi Dave,

Yes, toroids have good potential. I used air core toroid output coils in my Super Gain Clone amplifier. They were about 3uH. They were fairly large, however. I think I wound them with #18 on a pencil, then took the coil off and formed it into a toroid.

Cheers,
Bob
 
Hi Edmond

Doesn't the one in the Halcro look a bit like that? ;)
It's nicely sculptural, but air core toroids are too.
And I plan to counter-wind a second helix to cancel the poloidal fields.
Should look "hi-tech sculpture" and it really has a function, not just phoney pseudo tech.
Haven't actually optimised it yet, I suspect it's very broad optimum so I haven't searched much or done maths.
You (or anyone) seen any data on best toroid proportions?

Best wishes
David

Yes, the Halcro coil looks like that; huge and not close-wound. Low coil efficiency and a huge electromagnetic footprint.

Cheers,
Bob
 
That was with their second design...

An externally hosted image should be here but it was not working when we last tested it.


DM68_INTERNAL6.JPG
 
Administrator
Joined 2004
Paid Member
Hi Bob,
I agree, not being complacent about it. I just wanted to prevent some folks from designing around this one idea and forgetting the rest of the story.

That Halcro output inductor in it's cell is reminiscent of an RF amplifier output. So that's where all the money went!

-Chris
 
That lightening cable looks pretty heavy.

For me, I just got some arc welding cable.
Also used it as a ground for my car,
ran it from back from common battery
terminal, to common point on the fire wall,
then had equal lengths running to each
cylinder head. Old Chevy has never
run so good.

Now looking for a bit more power,
plus another 150 to 200 HP and same Torque,
hoping for about 680-700 lb/ft at a
wide 3000 RPM curve. : )

Turbo! :D

But yeah, sometimes the ground paths in cars aren't so good, and get worse with age. Probably radiates less RFI, too.
 
IIRC, the optimal ... thin layer toroid has OD = 2 x ID.

When Bob first raised the topic I expected it to be fairly simple.
Now I have researched toroid optimization and found that it's not rocket science - it's more advanced than that;)
The maths turns out to be the same as for nuclear fusion reactor toroids, wonderful, and there's some nice results.
Not the same as your formula but you are correct that it's not very sharp peaked optimum.
So the technical improvement is small but think of the possibilities for advertisements.

Yes, the Halcro coil looks like that

Edmond's picture
91505d1250560581t-bob-cordell-interview-bjt-vs-mosfet-coil2.png

has cleared up a mystery about the company name.
They must have found some surplus Hand Assembled Leftover Cycle Rack Output inductors.


Thanks that you raised the topic and made me learn a bit more.

Best wishes
David
 
Last edited:
When Bob first raised the topic I expected it to be fairly simple.
Now I have researched toroid optimization and found that it's not rocket science - it's more advanced than that;)
The maths turns out to be the same as for nuclear fusion reactor toroids, wonderful, and there's some nice results.
Not the same as your formula but you are correct that it's not very sharp peaked optimum.
So the technical improvement is small but think of the possibilities for advertisements.



Edmond's picture
91505d1250560581t-bob-cordell-interview-bjt-vs-mosfet-coil2.png

has cleared up a mystery about the company name.
They must have found some surplus Hand Assembled Leftover Cycle Rack Output inductors.


Thanks that you raised the topic and made me learn a bit more.

Best wishes
David

That's so funny about the Halcro name!

I actually believe that it is Bruce Candy's middle name.

Cheers,
Bob