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Old 27th January 2010, 03:42 PM   #1
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Default Slones 11.4 'Blameless'

Alrighty then.

I've had a few channels of these built over the years and I always assumed that Slone's PCB would be good enough to realise the performance of the amp.

WRONG!

I was surprised to find, that upon measuring (I hadn't done this before as I'd assumed the PCBs to be up to the task.) that the distortion was wildly over the top.

0.015% THD (wow high -.-) @ 1khz into an 8 ohm load was typical and remained roughly at this level all the way up until clipping. I could lower the distortion down to ~0.005% by biasing the amp into Class A, which definitely hinted at things being amiss.

I found this website of Self's which promptly resulted in me buying his book. I have to say I like this book.

Anyway after playing about with some ill-conceived ideas in a simulator I decided to redesign the PCB for the 11.4, based upon reading what Self had said.

Simulation indicates that this amp should easily fall within the category that Self likes to call 'blameless' and I'm wondering how likely it is that you can actually achieve the measured performance indicated in Self's good book.

Here's a picture of the PCB. As much surface mount as I wanted to get away with - I hate drilling holes. (The image is rather large at just over 600k)

Click the image to open in full size.

The blue arrow on the right shows the NFB take off point, the blue arrow on the left showing where it enters the input stage. The trace from the far right basically runs down the middle of the PCB.

The yellow arrows show where the various grounds for the signal ground are. The input filter, the cap and diode points on the NFB connection and the ground of the CCS. Red shows the ground of the VAS.

There is simply a large lump of copper on the bottom that connects all these together.

The large caps to the left of, and at the top and bottom of the driver/bias transistor heatsinks, are the bypass caps. These also have, to their left, a 0.1uf smd cap in parallel with them.

Again there is a thick track of copper running from the top to the bottom joining the ground connection from these together.

Initially I had the VAS transistor attached to the signal ground, then I tried connecting it to the power ground, which didn't really make any difference.

As you can see a shielded cable connects to the signal input and signal ground. A wire then goes from the signal ground directly to the signal ground star point.

A separate wire goes from the power ground back to a different point just after the PSU smoothing caps.

I've got the ground of the output connected directly back to the signal ground star point too.

The zobel I wasn't entirely sure where to connect so I soldered it directly to the output terminal.

The power leads are tightly twisted together and solder in, on the bottom, separately at the fuses. I initially had them soldered in on the top, moving them to the bottom didn't do much though.

More in a moment.
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Old 27th January 2010, 04:18 PM   #2
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how do I download the image?

I would like to say "ignore Slone, he has nothing useful to say" but I have not read his book, so it would be presumptuous to assume all his publications are as bad as the few topics (he gets wrong) that get discussed on this Forum.
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Old 27th January 2010, 04:44 PM   #3
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Now to the measured performance (and where my problems begin.)

First a measurement of the system that will be used for measurements. Taken at 96khz.


Click the image to open in full size.
This varies with the time of day. It's usually better late at night when people have gone to bed - less electrical noise floating around? Perhaps.

Next is a measurement taken at 8 volts p-p into my 9.4ohm test load.

Click the image to open in full size.

First of all you can see that the second harmonic is actually lower here then in the actual measurement of the 'soundcard'. This is a dual mono implementation of the PCM1794 DAC + PCM4202 ADC. And it shows how the performance varies with time as the first measurement was taken on a different day.

The overall distortion here is reasonably low and should be pretty much entirely off the audible radar.

Now the fun begins.

I'm going to link a series of measurements. These are all taken whilst driving my 9.4 ohm dummy load. There will be two sets of graphs, taken in pairs at 1khz and 10khz. These are at drive levels of 13 volts and 70 volts p-p (just before clipping).

1khz 13v
Click the image to open in full size.

10khz 13v
Click the image to open in full size.

1khz 70v
Click the image to open in full size.

10khz 70v
Click the image to open in full size.

Performance like that is quite respectable you might say, but I find it a little perplexing. What isn't shown is a third set of data I took at around 26 volts p-p. Distortion remains roughly the same up until that point, then starts to degrade as drive level is increased.

The most confusing part is this next graph...
Click the image to open in full size.

This is once again taken at 70volts p-p, but this time with no load attached. And this is where I scratch my head.

The distortion at 1khz = the same whether or not the 9.4ohm load is attached to it or not.

Now it is my understanding that the 1khz distortion should remain pretty much ~0.0005% up until around clipping, with no load. Then it should measure considerably worse with the load attached.

This also leads me to believe that I am not being troubled by distortion 5 or 6 in Self's book ( Bad rail decoupling and Induction distortion) because these are entirely dependant on their being half wave sine pulses on the power lines. With no load attached there's zero pulses as the amp isn't having to deliver any current. I've measured this and indeed very low ripple and zero sine pulses.

Biasing the amplifier into Class A also doesn't solve these problems (as you'd expect), it can give slightly lower figures in certain places at certain drive levels, but this is to be expected also. This also leads me to believe that the point I've taken the feedback off isn't to blame either - although I'm open to suggestions on that part.

I have most certainly used NPO/COG caps in the feedback circuit and also in the 2pole comp circuit. I'd be surprised if they were suspect, but again that's open to consideration.

Now, the wire that carries the output from the board to the terminal on the case.

I can degrade the distortion performance by moving this around, but only at high frequencies and if there's a load present. This isn't really surprising and moving the wire around at 1khz doesn't really affect much.

This is the time where you turn around say, welcome to the real world. Yes I am aware that the overall THD I'm getting is better or equal to the vast majority of consumer amps I have seen measured. However reading Self's book leads you to believe that maintaining ~0.000x distortion figures for 1khz, before clipping, should be achievable.

Am I crazy in thinking that? I'm certainly not disappointed with the results, but I have a feeling I might be able to do better.
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Old 27th January 2010, 04:44 PM   #4
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Quote:
Originally Posted by AndrewT View Post
how do I download the image?

I would like to say "ignore Slone, he has nothing useful to say" but I have not read his book, so it would be presumptuous to assume all his publications are as bad as the few topics (he gets wrong) that get discussed on this Forum.
>.< Cant you see the images? They show up fine for me, they are in my gallery.
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Old 27th January 2010, 04:55 PM   #5
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I tried logging out and the picture in the first thread didn't appear. Are the images working in the second post?

Here's the first image again.

Click the image to open in full size.
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Old 27th January 2010, 05:13 PM   #6
AndrewT is online now AndrewT  Scotland
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post1 pic not viewable.
post3 all 6 pics viewable.
post5 pic viewable.
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Old 27th January 2010, 05:32 PM   #7
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Quote:
Originally Posted by 5th element View Post
A separate wire goes from the power ground back to a different point just after the PSU smoothing caps.

I've got the ground of the output connected directly back to the signal ground star point too.

The zobel I wasn't entirely sure where to connect so I soldered it directly to the output terminal.
this sounds suspicious.

The ground near the smoothing caps is the main Audio Ground.
All the other grounds connect to here, provided the Audio ground has a single wire link back to the zero volts point between the smoothing caps.
The Zobel and the speaker and the PCB power all connect to the main Audio Ground.
The Signal Ground can connect via it's own wire to the Audio Ground. This may be from the RCA socket or from the PCB signal ground pad.
If this gives hum then consider adding a 10//diode//inverse diode into the Signal Ground to Audio Ground link wire.

The Zobel is part of the Thiele Network that helps stabilise the amp by providing a high frequency load.
My views on this have changed.
The first R+C (Zobel part) should be very close to the amp output. preferably designed into the PCB to minimise inductance in the connection from output transistors to PCB power ground.
The second R//L should be off PCB and used as part of the route to the chassis output terminal.
The third part is usually missed out, but I have started using an R+C across the chassis speaker terminals. Again keeping it all optimised to minimise inductance on the route between the terminals.
This three part Thiele network is Pi filter and provides a very consistent load for the amp at VHF and also helps isolate cable and speaker impedances from the amplifier. It further acts as an effective HF filter attenuating back emf and/or emi to the NFB input point.
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Old 27th January 2010, 06:07 PM   #8
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Quote:
Originally Posted by AndrewT View Post
this sounds suspicious.

The ground near the smoothing caps is the main Audio Ground.
All the other grounds connect to here, provided the Audio ground has a single wire link back to the zero volts point between the smoothing caps.
The Zobel and the speaker and the PCB power all connect to the main Audio Ground.
This isn't what Self says. He says that Rail decoupler capacitors - which are the only things that actually have power ground in this amplifier, as far as I know - must have a separate ground return to the reservoir ground. This must not share any part of the audio ground system, and must not be returned to the star-point.

Are you implying that I ignore this and connect the power ground directly to the star point?

I'm going to try re-grounding the zobel and see what happens.
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Old 27th January 2010, 06:53 PM   #9
AndrewT is online now AndrewT  Scotland
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Quote:
Originally Posted by 5th element View Post
.... Rail decoupler capacitors .............. must have a separate ground return to the reservoir ground. This must not share any part of the audio ground system, and must not be returned to the star-point.

Are you implying that I ignore this and connect the power ground directly to the star point?
no, Self is right.
Look at his diagrams. His star point and your "ground" are not the same.
His diagram explains.
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Old 27th January 2010, 06:53 PM   #10
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The small caps look NP0/C0G-ish to me. What is their voltage rating?
Can you try foil caps in their place just to rule out the possibility of them beeing a problem?

Is that a CFP output stage? (just curious if I spottet that correctly)
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