Looking for a project :)

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Hi! I'm looking to build myself a stereo system! Pretty much, I'm a broke high school student (barely a senior) looking for some loud, sweet sound at low cost. I have a real appreciation for DIY stuff, as it's usually sturdier, you can tweak it all you want, it's frequently cheaper, and it impresses people, so I though I'd build myself something.

I know at many other forums I've seen people bite at the ambitious and sometimes unrealistic newbie. I am totally inexperienced when it comes to stereo gear, but I have experience in other electronics. I've built many solid state guitar effects boxes, and I've built a tube amp from scratch, and fixed up another amp. So while I'm not a total newbie, forgive me for any stupid questions. :)

I was planning to build a solid state amp, as even though I'm less experienced in this, it's more efficient, modern, and I can do it for cheaper. Here are some of my first questions:

How many watts should I aim for? I have experience with this when it comes to instrument amplifiers, but that's different because they're narrower frequency bands, and of course quality of reproduction (distortion, etc.) isn't necessarily considered a bad thing, at all. Do I have to worry about usable headroom with solid state? (For amps I have more experience with tube systems.) Generally, it just boils down to me wondering how many watts I need to properly fill a reasonably sized room with sound.

And once that is figured out, is there any favorite circuit around here? I don't care too much about nitpickety audiophile quality, but I do want good sound, with a solid bass. Is there any recommended simple pre and post amp that's reached general consensus as being pretty good for its worth?

Thanks! Sorry for an overly long post. :)
 
Aside from the fact that AndrewT is right (however depressing it might be), there are some decent designs out there for DIY'ers. If you can scrounge up the power supply materials, case and heatsinks (the expensive parts), the cost of the actual circuit components is quite small.

I would first consider the projects on Rod Elliott's page. Particularly P3A and P101. They are well designed, and there are hundreds (if not thousands) of satisfied builders of each. I personally built the P3A (about 8 of them plus 3 prototypes) and learned alot from the project. Definitely buy Rod's PCBs if you attempt either of these projects, as the time and money required to prototype your own boards (and fix your mistakes) will be far greater than the cost of the boards. Plus if you buy the boards you get access to detailed help information on the secure portion of Rod's pages.

The second project I would consider is the Symasym amp which can be learned about by searching for that name on this forum or on google. I haven't built one, but many on this forum have and the feedback seems to be good (what a terrible pun!). The biggest advantage of this amp (in my mind) is that the PCB artwork is freely available, reducing the cost somewhat.

Finally, a chipamp amplifier is another option which should be considered. You sound like you want to be more involved in the learning process than what a typical chipamp build requires, but one can't deny that they make a great little amplifier.

Good luck with your project, we'll be here to answer any questions.

-David
 
Thanks for all the replies guys.

Maybe I was unclear on quite how cheap I wanted to be. :p Counting a good case, heatsink, etc. the cost can rack up, but I was planning scrounge.

How much will stuff really cost?

I was thinking of getting the heatsink and case from a Goodwill take-apart. It seems like this would be viable as both the heatsink and case are pretty non-specific parts.

Transformer is a bit more finicky, but I thought I'd be cheap and go with a generic EI Hammond or something for 30 bucks. If noise were an issue I'd mount it in an isolated power supply unit or something.

I already have pretty much all the passive components I need. I just probably will need a few of the higher wattage resistors probably. And I'll need the silicon, as I don't think I have any in my parts bin.

I'm hoping with 30 bucks for the transformer and say 10-20 for Goodwill take aparts, I can keep the price down low. Say no more than 10 dollars in other components. And of course, I will have have a good sounding, sturdy amp setup.

Honestly though, if a Chinese setup still sounds that much cheaper for reliability and and sound for the price, let me know, as I'm (really) broke and need to spend each dollar to its utmost.

Thanks!
 
The best deal for the money is working (or repairable) used equipment by a long shot. I have no doubt that in a city like Portland that you can find something local at a garage sale, thrift store or even on the internet (say on local craigslist or even local pickup on ebay).

If you intend to build your own nonetheless and want to do this project for the pure challenge of it, then you are on the right track; although I wouldn't spend $30 on a hammond transformer (if $30 can even get you an appropriate hammond, they are pricey) when you are likely to find one in the amp you salvage.

The silicon for a two channel amp project can easily reach $20 for even a project like the P3A. Higher power projects will obviously require more silicon and will increase in price.

I'm not trying to discourage you from building your own amp. It's a great project and a great way to learn. I'm just not going to tell you that it will be something that it is not (less expensive).

Here's a thought, the 25W per channel accurian amps used to be clearanced at radio shack for around $15 + shipping. Surely someone out there has an extra one to sell to you. There are many threads out there describing this amp.

-David
 
It's the "loud" part that will bring up the cost, and make a working older thriftstore find a better return for the money, allowing for some upgrades as budget allows. For an inexpensive first SS amp there is a Velleman kit that includes heatsink, PS on the board, it's only 15WPC though and the transformer could be Radio Shack or scrouned. I forget the Velleman kit number, but I built one in a nice homemade case with homemade single driver speakers. Sounds pretty good, but not "loud". The kit can be found at Parts Express website as well as many others. Good luck!
 
Hmm, well if it really is as pricey as you guys make it sound, I may hold off until a bit later, when I have a bit more money to spend. Thanks for all the replies though, and if anybody else has anything to offer up, please do post.

I think I may take the route of scrounging something old, and then maybe regutting it when I have the cash.

If I want to take that approach, what's the best way to tell if something is appropriate for my needs building a p3a? That seems like a well documented and well received build, so I think I'll go with that. What's the likelyhood that the parts (transformer namely) from a scrounger will have a fitting transformer? What should I look for to see if it does?

Thanks!
 
You can tell alot by looking at the original amp topology. If it has one output device per rail per speaker, it's probably going to have similar transformer requirements as the P3A. Most of the newer, integrated chip amp style receivers have higher voltage transformers than the P3A requires. You will want to look for discrete output devices, and two per speaker output (one NPN one PNP).

The original amp power rating will also tell you a lot about the transformer voltage. If it is similar in power to the P3A project (60W-80W per channel) then the voltages will probably be ok for the P3A amp.

If you have the fortune of seeing a voltage specification on the transformers (highly unlikely), then you will want to look for +/- 25V (for use with 4 or 8 ohm speaker) or +/-30V (8 ohm speakers only). If the voltage is given in VCT (center tapped) you will want 50VCT or 60VCT respectively. A little under the above rating would be acceptable ( I use a 48VCT transformer ), but you should under no circumstances exceed the 60VCT (+/-30V) rating.

The P101 project can take higher voltage transformers, up to around 80VCT (+/- 40V), which should be compatible with most transformers you find in modern equipment.

I have a mid 90's technics receiver in front of me for example. Not the kind of amp you would choose for your project, but the transformer on it puts out +/-32.4V, too high for the P3A but acceptable for the P101.

-David
 
Awesome, thanks for all the info guys.
I still am not clear about this part though:
gtforme00 said:
You can tell alot by looking at the original amp topology. If it has one output device per rail per speaker, it's probably going to have similar transformer requirements as the P3A. Most of the newer, integrated chip amp style receivers have higher voltage transformers than the P3A requires. You will want to look for discrete output devices, and two per speaker output (one NPN one PNP).

For the italicized section, what does "one output device per rail per speaker" mean quite? I'm just not quite clear on some of the vocab. Thanks.

Basically, it sounds like I'm looking for something 50-70 W into two 8 ohm channels.

If I can get a peek inside, I want to make sure there are two pieces of silicon (are these called output devices?) per channel.

Sound about right?
Thanks again
 
Rockgardenlove -

I second the ESP route. I have decided to build either the P3A or P101 to drive a pair of hybrid electrostatic speakers. This is based largely on the fact that the P3A has been built in very large numbers. This helps to guarantee reliability and high quality.

Buy the boards, search online for heatsinks from surplus dealers, and look for deals on power toroids and cases. I have done all of that except for the board purchase. There are ways of maximizing your dollars.

Be creative when it comes to choosing a case. You may want to design and build your own. Do you have a metal shop at school? A wood and metal combination is a viable alternative. Think outside of the box

What kind of speakers do you wish to drive? This is a very critical point, especially when with a difficult load. Both the P3A and the P101 have been used successfully with ESLs.

Most importantly, have an experienced person check your wiring before turning on the power. Even those of us who have built before make mistakes or overlook something.

Regards,

Karl Lewis
 
BTW a lot of these amps when from the 80's or 90's use large "chipamp" IC's but still have both positive and negative power supplies, with suitable trannies. If you can pop the cover off with your handy Leatherman, you can get a better view of the transformer, most of the ones I've seen have voltage rating markings.
 
Hi, thanks for all the help everybody. I'm planning to look for my speakers from Goodwill or so too. I think I'll just go around and visit all of them weekly maybe to see what pops up and looks good. Does anybody have any tips on looking for what speakers to snag? That indicates a good buy?

Thanks!
 
You are correct, an output device is the output transistor or FET that is the last device in the amplification chain.

Looking at the P3A schematic:
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The output devices are the MJL4302 (PNP) and the MJL4281 (NPN). You will notice that they are connected at one end to a power supply rail (positive for the the MJL4302 and negative for the MJL4281) and at the other end to the output for the speaker. The power output of an amplifier is generally discernable by the number of output devices (assuming a proper power supply). A large output device like the MJL guys can put out a solid 80W, but some smaller packages can only manage 30-50W per device. If an amp has one output device per rail, then it would be a safe guess that it would output between 50W-80W per channel.

Finding an amp with two output devices per channel (one on each rail), will tell you that the voltage of the power supply is going to likely be in the range that you will need for a P3A amplifier. It's the best you can do usually when you can't turn on the amp at the thrift store to check it (that and look for visually burnt parts to see if it has blown anything).

Most multichannel amps out there (especially the 90's receivers) used some form of chip amps as the amplifiers. I have looked in several of the amps presently available at best buy and circuit city, and alot of them use discrete outputs on the stereo versions, and chip amps for the multichanel versions. One exception is a amp I picked up from radio shack on clearance the other day. It has 6 discrete channels in it! The heat sink stretches across the entire width of the amp to accommodate 12 output devices. At least I know I can repair it if a channel ever goes out. Those multichannel chips are expensive.

I digress. Good luck with the hunt. Keep us updated!
-David
 
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