Coupling capacitor voltage question

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Hi,

I'm trying to understand something about this circuit. This is part of the phono stage of my newly acquired preamp. I suspect that one of the coupling caps is drying out causing a slightly low output on one channel. An ordinary tech would simply order and install new 4.7uf 63V capacitors and be done with it. I, however, am an audiophile (and tech) who feels compelled to install audiophile components since I'm going to replace those capacitors. The capacitors I want to install (Elna Silmics) are not available in in 63V values. I can only seem to find 50V and 100V.

Of course, replacing the 63V caps with 100V caps will work, but what I don't understand is why the coupling caps are rated at 63V in the first place. AFAIK, one rule of thumb is for the cap to be rated for twice the supply voltage. These are single pole regulated supplies (10.4 & 15.2), so these caps are rated well more than twice the supply voltage. I have asked some of the engineers I work with if there was any reason I couldn't use 50V caps, and they said it 50V be fine. Still, I seek the advice of the audio community:

Is my thinking correct in that there is no way the coupling caps are going to see more than 50V even with a catastrophic failure?

What was the designer thinking when he used 63V caps? Maybe higher voltage caps sound better or there was a large stock on hand? The design of the preamp is overkill, so maybe the caps are too.

How does one spec a coupling cap for voltage? I cannot seem to find this info anywhere.

Thanks,
 

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Generally, higher the rated voltage on an electrolytic, the more linear it will be when the voltage swing across the electrodes traverses only a small portion of the range. For instance, if it is rated 63v and charges between 10v and 10.5v, it is likely to be more linear than a 16v cap subjected to the same range, other things being equal.

In practice, there's likely to be very little difference between 50v and 63v rated electrolytics for audio coupling usage.
 
The reality is that companies like to reduce their stock of parts to as few types and values as is reasonably practical. 63V covers a lot of territory without being excessive or expensive, so it's a good part to stock. It was probably used in lots of different products, and over a wide voltage range. Electrolytics like to operate at a reasonable percentage of their rated voltage, so it wouldn't be desirable to put a 63V part in say a 5V circuit. OTOH, even though they have a surge rating, you also like a bit of safety factor- I wouldn't use one in an unregulated 60V circuit. IMO, select the voltage using common sense, knowing what the circuit voltages are, and could possibly be. Sound quality will probably be more affected by the brand and type (series) of cap you use, if it's affected at all, rather than any general rule concerning voltages. Personally, if I could fit a decent 4.7uF film cap, even a Mylar, instead of an electrolytic, I'd go that route.
 
Conrad Hoffman said:
The reality is that companies like to reduce their stock of parts to as few types and values as is reasonably practical. 63V covers a lot of territory without being excessive or expensive, so it's a good part to stock. It was probably used in lots of different products, and over a wide voltage range. Electrolytics like to operate at a reasonable percentage of their rated voltage, so it wouldn't be desirable to put a 63V part in say a 5V circuit. OTOH, even though they have a surge rating, you also like a bit of safety factor- I wouldn't use one in an unregulated 60V circuit. IMO, select the voltage using common sense, knowing what the circuit voltages are, and could possibly be. Sound quality will probably be more affected by the brand and type (series) of cap you use, if it's affected at all, rather than any general rule concerning voltages. Personally, if I could fit a decent 4.7uF film cap, even a Mylar, instead of an electrolytic, I'd go that route.


AndrewT said:
4u7F electrolytic? NO!!!!
go to a metallised plastic film type.
or better still metal foil.
But not electrolytic.

Yes, my first reaction was to use film caps as I "know" electrolytic coupling caps are not as good for the purpose. However, I have three considerations: 1) I may not keep the preamp and do not want to spend the money on film caps, 2) there is not enough room for film caps in the phonostage, and 3) the most perplexing - I have not owned a nicer sounding phonostage! Since I do like the sound despite the electorlytics and number of gain stages, I don't want to mess with it too much.

I simply wanted to find the best electrolytics for coupling. I have looked for Elna Silmic & Tonorex, Nichicon Muse ES, and Black Gate N, and all of these are available in 50V ratings.

I must admit to a certain amount of self-doubt in replacing 63V caps with 50V caps - from day one at school, it was drilled into my head that one should never replace a capacitor with one of a lower voltage rating. My first concern is safety so I wanted to be absolutely certain that 50V caps will work and I now feel pretty confident about it. Still, I have been between thinking and over-thinking this circuit for a little while now and have a more concise question:

What would be the minimum safe capacitor voltage rating in this circuit?
 
Well, IMO your schooling was aimed at a repair technician, but when you start pooging a design, you become the designer. You are responsible for safety, service life, sound quality, and everything else. The easy (and often preferable) route is to just replace what's there with an equally rated part. Get a good Panasonic cap and be done with it. OTOH, if you measure the supply and conclude the factory cap was over-rated, apply a 20% or so safety factor to the measured voltage and choose a new cap. The (probably) lower voltage might let you use a reasonable size film cap, and it would be hard for the worst film cap not to be better than the best electrolytic. Cost isn't much of an issue- stop looking at high priced snake oil and buy real world components. There are some nice cheap Panasonic polypropylene caps from Digikey for a buck or so.
 
I know that people say you have to operate a cap at a good fraction of the rated voltage, but in my experience, the capacity measures with my meter the same, and acts the same with higher voltage caps.

I used 100V 10uf cap in the input of my subwoofer amplifier, and even though it gets just mV's, it works fine.

Also the higher voltage caps are less crucial about accidental reverse polarity :eek: at lower voltages. :)

*I've noticed in a lot of consumer electronics, that a lot of 50V and sometimes 63V caps are used for the lower uf values . Usually it's when the caps are the same physical size as other higher uf, lower voltage caps in the circuit. Like you may see a bunch of 50V,1uf or 10V,10uf next to each other of the same brand and are all the same size. I notice mostly 1uf - 10uf you may see a lot of 50V and 63V caps in circuits that may run less than 12V. It's very common.

Also IMO the higher voltage caps last longer and die less, so I'm always a fan for getting the highest voltage caps I can get when building circuits. Only sometimes I may push the voltage rating close if they are good caps and I know its safe.
 
Thank you everyone for your thoughts and info!

I've stopped thinking and started doing - I installed 50V Silmics last night and plan to re-assemble and test the pre tonight!

At the very least, it will sound no different than it did before (this was really more of a repair than an upgrade) but with the correct phonostage channel balance. It would be nice if the Silmics sound better, but I was pleased enough with the sound to begin with.

If it matters to anyone; the partial schematic is the phonostage of a Classe Five preamp that I'm using while I finish modifying/re-designing my Citation IV preamp (with all fim cap regulated outboard B+ PS).

Cheers,
 
For electrolytics in the range of a few uF to 10s of uF (the range of interest for small-signal coupling caps), the ESR typically ranges from 100s of mohms to several ohms maybe 10s of ohms.

If you believe that this is practically the same as zero impedance in the pass-band, plug it into SPICE and see what happens. There are situations where the ESR doesn't matter, but there are many situations where it definitely impacts the sonics, including bootstrap and coupling caps into low- to moderate-impedance loads.
 
Conrad Hoffman said:
Along the line of Eworkshop's comments, I have noticed that low voltage high value caps like 500uF@6.3V have a remarkably high failure rate. I invariably replace them with a higher voltage part, regardless of the circuit voltage. Fortunately, they're far more common in old test equipment, than in audio stuff.

I have found a LOT of blown and swelled 6.3V & 10V capacitors on computer motherboards. If I can, I try to replace them with 10V or 16V or higher caps instead.

But for coupling caps, IMO higher voltage is good, but not necessary since most amps only have a few mV across them in the input and feedback caps.

A major exception to this is Single-Supply amps that may have up to half or more of the power supply volts dropped across a coupling cap for the speaker or feedback.
 
linuxguru said:
For electrolytics in the range of a few uF to 10s of uF (the range of interest for small-signal coupling caps), the ESR typically ranges from 100s of mohms to several ohms maybe 10s of ohms.

If you believe that this is practically the same as zero impedance in the pass-band, plug it into SPICE and see what happens. There are situations where the ESR doesn't matter, but there are many situations where it definitely impacts the sonics, including bootstrap and coupling caps into low- to moderate-impedance loads.

I always try to pick the biggest bootstrap to reduce bass distortion. I used a nice and big 470uf 200V for my bootstrap cap on my 350W sub amp :D I did that because the amp drives low impedance.

As far as the input cap, or bootstrap cap, just doing to a higher uf will reduce the sonic affect (loss of bass). I don't think the ohms of ESR matter as much for input cap since most amps have 1K or 2.2K resistor in series with it anyway.
 
panasonic polypropylene caps

Hi Conrad,

I am using Panasonic Polypropylene caps for my electronic xo project and was wondering if you could share with me your experience on their sonic characteristics, and how they compare to those expensive brands, particularly that, several of them are in the signal path?

Thanks!

CFT
 
Hi CFT, I sent you a more detailed PM, but I'm probably not the person to ask. Once you get into decent films like polystyrene and polypropylene, I just don't detect much difference. The actual design, bypassing, and setup of the crossover is far more important. My system is triamped using Marchand kit crossovers, and I find one of the big advantages of an active crossover system is relative insensitivity to cables, cap types, and much "snake oil" phenomena. The tunability of the system and lack of messy passive crossovers lets you fine tune the sound however you like it.
 
woodman said:
Hi,

I'm trying to understand something about this circuit. This is part of the phono stage of my newly acquired preamp. I suspect that one of the coupling caps is drying out causing a slightly low output on one channel. An ordinary tech would simply order and install new 4.7uf 63V capacitors and be done with it. I, however, am an audiophile (and tech) who feels compelled to install audiophile components since I'm going to replace those capacitors. The capacitors I want to install (Elna Silmics) are not available in in 63V values. I can only seem to find 50V and 100V.

Of course, replacing the 63V caps with 100V caps will work, but what I don't understand is why the coupling caps are rated at 63V in the first place. AFAIK, one rule of thumb is for the cap to be rated for twice the supply voltage. These are single pole regulated supplies (10.4 & 15.2), so these caps are rated well more than twice the supply voltage. I have asked some of the engineers I work with if there was any reason I couldn't use 50V caps, and they said it 50V be fine. Still, I seek the advice of the audio community:

Is my thinking correct in that there is no way the coupling caps are going to see more than 50V even with a catastrophic failure?

What was the designer thinking when he used 63V caps? Maybe higher voltage caps sound better or there was a large stock on hand? The design of the preamp is overkill, so maybe the caps are too.

How does one spec a coupling cap for voltage? I cannot seem to find this info anywhere.

Thanks,

Something like 10uF 63V is the lowest voltage a certain maker makes. Something this value is a very common component so sometimes can be cheaper than a 16V or a 50V.

There is no problem with using a higher voltage capacitor.
 
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