Help with this amp? A patchwork product of simulation

[MJL21193]

Hi.
First, I only know the basics when it comes to electronic design. I am slowly learning more and more, mostly by hands-on experience. It would probably be quite some time before I have a comprehensive grip on amplifier operation.

With that said, I have cobbled together an amp schematic with bits and pieces of other amps to (maybe) met my end needs. I have on hand all of the components as shown in the schematic. I also have a 750VA 40-0-40 transformer and adequate sized heatsinks for a 2 channel amp.

I need it looked at and criticized by people that know more about this than me, to pick out mistakes and offer guidance.
One thing: out of pure stubbornness, I will not use any component that I don't have. That would be the challenge.

The schematic starts as Rod Elliot's 3A (modeled previously). I then changed the output stage configuration to the SymaSym amp (MikeB). Next I went to Doug Self's site to improve the distortion characteristics. By this time, not much of the original 3A remains.
I post it on the SymaSym thread last night, and get some very constructive help from MikeB. A couple more hours on the simulation and I have this:

[MJL21193]

Now, a lot of you don't put much faith in simulations, but how far off can they be? They would serve no purpose if they couldn't be trusted at all. Right?
I have modeled and simulated a few amps, some of them really good. I am at least competent enough to use it properly and I can usually see where a problem is.

Some of the things I do when the amp has been modeled is to try it at several frequencies, with a sine wave to see how well it tracks. Check THD at the given freq, and measure the voltage output and power output. Also change to a square wave and see how well this is formed at different frequencies. Check input sensitivity in relation to power output, some amps swallow a portion of the available power - not giving the full voltage potential before clipping.

Al and all it's a lot of fun doing this. I've burned up more than a couple of evening doing this (maybe time would be better spent actually reading an electronics book, and learning something ).

Enough. I have an example of one of the tests I ran on this amp. It shows a few readings.
This test was ran with a 20Hz sine wave, shown on the FG is the input voltage (3.380Vpp) that's <1.2 Vrms. Sine wave looks clean (no surprise at 20Hz), power output into 8 ohm resistance is ~167 watts. THD is remarkably low.

[MJL21193]

From the SymaSym thread here:
Symasym 5.3 "AAK model" builder's thread

Originally posted by MikeB

yes, it's also a ClassAB amp!

But, you can not use 2n5550 for q14, it will overheat. BD140 for q4 is also not suitable, BD140 has max rating of 80v.
Without vas-protection, q13 will blow on excessive positive clipping...
You should consider basestoppers to the drivers, what is c7 for?
R2 should be directly behind c5, otherwise your input filter operation depends on output impedance of signal source.
Q3 will also overheat, so will Q1/2, are you sure you want to feed ~40ma into the input diffamp?
Why are r7/26 different?

Changed Q4, Q13 and Q14 to MJE15030 and MJE15031. Higher voltage and dissipation. I tried bootstrap for Q14 but was not happy with the results.
Added base resistors. What power rating?
C7 was leftover from the 3A original schematic. I took it out.
Re-configured input filter.
Increased R6, R7, R26 to decrease current. TBH, I didn't see as much as 40mA here. Is that a lot if the devices are rated for 600mA, as these are?
R7 and R26 are still different. This seems to give better results.

[AndrewT]

Hi,
I see a number of anomalies that do not fit with my way of thinking.

The LTP should have high hFE transistors.
The mirror should be matched, it must have matching emitter resistors.
R6 may be a little high. 0.5mA through each half of the LTP is quite low.
C8 is rather large and pulls a lot of current out of the LTP forcing it to become unbalanced (the mirror cannot correct this).
The capacitance of the EF and VAS are very large making the unbalance of the LTP currents even worse.
R16 is set a little low and forces r18 much lower than [50% of 2k]. I guess about 330r pulling about 2mA of resistor current. The maximum Q17 current is about 20mA leaving base current <=Ir18/10. I think r16=2k0 would be better if you can select a Vbe with a gain of about 200.
R11 is very low drawing about 50mA through the VAS (if Vled=1.7V), but you have just 0.6mA flowing through the EF which is the same type of transistor.
R8 is very low, drawing about 37mA of quiescent current through the drivers.
R19 seems a bit high. Try 3r9. Does the simulation respond to this change?

This seems to give better results.

I think the simulator is telling you subtle lies.
How does your simulation respond to changes in C10? (I don't know, I don't use simulators).

Finally, you ask about power rating of the base stoppers.
I'll ask you, what is the maximum continuous (either DC or AC) current that flows through the base stoppers?
What is the maximum dissipation in the base stoppers if you know the maximum continuous current?
When you have completed the calculation, you will wonder about your question.

[x-pro]

It would be sensible to put at least a clamping diode in parallel to C8, otherwise there would be a dangerously high current through Q13 during positive clipping and an unhealthy saturation of Q4. You'll need a fast diode with at least 150V breakdown voltage and low capacitance - for example BAV20.

Cheers

Alex

[MJL21193]

Originally posted by AndrewT

The LTP should have high hFE transistors.

R8 is very low, drawing about 37mA of quiescent current through the drivers.

Finally, you ask about power rating of the base stoppers.
When you have completed the calculation, you will wonder about your question.

Hi,
Thank you for your comments. This is exactly the kind of help I am looking for.
I will set to work some of the changes you suggest and post the resulting simulation.

The LTP transistors are what I have in that voltage rating. I also have MPSA42/92 but these have a similar hfe.

R8 was adjusted lower gave better distortion figures. After I make changes in the differential input I'll readjust. This device can handle that current flow though.

What do you think of my use of the MJE15030/31 for the VAS stage? Overkill, I know, but these are the transistors I have.

Yeah, I was asleep at the wheel last night in regards to the base stoppers. Measured less than 1mA current through there.

Show here the simulation at 1KHz at full output. This is without any changes yet made. This will be my typical test.

[AndrewT]

Base stoppers in the drivers don't dissipate much power.
Assume they can pass 700mA at peak output into a short circuit.
multiply by 10 for the driver gain gives 7Apk into the output base.
multiply by 10 again for the output gain and you end up with 70Apk into a shorted output.
What is going to fail first? the stoppers, or the drivers, or the outputs?

The constraint on only using existing stock is admirable.
But do you really want to cripple this build for the sake of a few cheap To92 devices? Do you have any BC550/560c? A cascode will solve the voltage problem and all it costs is four $0.08 devices per channel.
Similarly the VAS and it's EF can be To92 if you choose carefully. That's two more To92s and they can come from stock.

[MJL21193]

Originally posted by x-pro
It would be sensible to put at least a clamping diode in parallel to C8, otherwise there would be a dangerously high current through Q13 during positive clipping and an unhealthy saturation of Q4. You'll need a fast diode with at least 150V breakdown voltage and low capacitance - for example BAV20.

Hi Alex,
I have tried you suggestion, but it pushes the output to rail voltage (oriented either way). This emitter follower arrangement was taken from Doug Self's blameless amp (a similar arrangement in the SymaSym).
Original to the circuit is a single class A driver for the VAS with a bootstrap current source (If I have all that correct). None of these arrangement show a diode in parallel with the miller(?) cap.

If there is something I'm not doing right in this, please tell me.
Thanks.

[MJL21193]

Originally posted by AndrewT
Hi,
R6 may be a little high. 0.5mA through each half of the LTP is quite low.

I have decreased the values of R6,R7 and R26 to 220 ohms. This has Q3 drawing 2.66mA. Is that more reasonable?

C8 is rather large and pulls a lot of current out of the LTP forcing it to become unbalanced (the mirror cannot correct this).

I think you meant C3? I have reduced it to 220Uf but have seen values for this cap as high as 470uF. What is the ideal value?

R11 is very low drawing about 50mA through the VAS (if Vled=1.7V), but you have just 0.6mA flowing through the EF which is the same type of transistor.

Increased R11 to 100 ohms. You were bang on the money Andrew, I measured 48mA here. With the higher value resistor, it's down to 12mA and this is matched by the EF above.

R8 is very low, drawing about 37mA of quiescent current through the drivers.

Once again, bang on. I increased it to 100 ohms and that brings current draw down to ~12mA.

Updated schematic. Simulation with these new values has shown slightly better performance.

[MJL21193]

Originally posted by AndrewT

The constraint on only using existing stock is admirable.
But do you really want to cripple this build for the sake of a few cheap To92 devices? Do you have any BC550/560c? A cascode will solve the voltage problem and all it costs is four $0.08 devices per channel.
Similarly the VAS and it's EF can be To92 if you choose carefully. That's two more To92s and they can come from stock.

The simulation doesn't show it to be crippled. It might take some time to stabilize after startup, but it's not much worse than some other established designs that I have modeled.
Once it's going, I can't say that I've seen a better amp (on this simulator) for distortion and clean waveform (that's what the simulation shows, might be different in real life).

Andrew, you say you don't use simulators. Why not? It's a tool, same as any other is it not? It also allows fools like me, who don't know anything, to put together something that might work.

I have some BC550 and BC559 and I briefly considered cascoding or reducing input stage voltage with the resistor/zener combination or even voltage regulators. In the end, I kept it simple as the only improvement I could see on the simulation with higher gain devices was quicker startup stabilization. Is there another benefit that I don't know about?

Here it is running a 1KHz square wave at 155 watts into 8 ohms. Distortion reading is useless as this measurement is for sine wave only.