Audio Project Amplifier Speaker Loudspeaker Kit
diyAudio.com diyAudio Forums Archive > Top > Other Stuff > Electronics and Parts
 
depotting transformers - Click HERE for Original Thread
Nat Eddy
Has anyone depotted an epoxy potted transformer? I have a CAL Alpha with the transformer pulled right out, and the leads broken off. Replacements are unobtanium.
SY
Epoxy is hopeless to remove easily. What you need to do is CAREFULLY chisel it away from near where the wires come out. Once you can expose a few millimeters, new leads can be soldered on.

I just had to do this with some nice UTC transformers- it was a pain, but I've got good connections now. And once the transformers are mounted, no-one can tell without flipping the amp over and removing the bottom plate.
dnsey
I agree - but I'd 're-pot' the new terminations afterwards. The leads have a nasty habit of breaking again where the digging out has weakened them, and it's almost impossible to repeat the process sucessfully.
SY
I'm sure there's a way to do that, but everything I've tried on my transformer didn't stick well. Two part epoxy, PMMA resin, two part polyurethane, and hard silicone all let go. I suspect the original potting was a filled phenolic, but I don't know for sure. If you have any suggestions, I'd like to try them.
TwoSpoons
If you heat epoxy enough (90-120 C IIRC) it becomes jelly like, and is easy to chisel away with a screw driver. It goes back to its glass state as it cools. I've done this with some large epoxy potted high voltage transformers that I used to work with.

I found a hot air gun (paint stripper type) is ideal for heating.

Page generated in 0.018199920654297 seconds with 16 queries,
spending 0.00658202 doing MySQL queries and 0.01161790 doing PHP things.

Powered by: Search Engine Indexer and vBulletin
Copyright ©1999-2008 diyAudio.com

Please support our sponsor.