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Tutorial: building techniques - Click HERE for Original Thread
mark_titano
This is only ad idea. Why don't we start to analyze the different building techniques? On line there are several articles regarding tubes and audio theory but only a few regarding the "physical techniques" to build and to wire an amplifier.
I'll like to investigate, with the helps of gurus, in differences between point to point VS pcb VS hibrid technique and will come to some reference techniques ( for PTP and PCB too).
If this 3D will be a permanent one we'll have, in my opinion, two great advantages:

1) a guide for newbies and a "manual" with tips&tricks for layout problems/questions

2)a reference building guide. This , in my opinion, will be a very interesting thing. After that we'll have chosen the best way to wire (point to point and pcb) tubes electronics , if someone will post a new projects or an experiment (making clear which technique he chose) everyone could reproduce it without surprises

I think, anyhow, that hibrid wiring ( grd plane/s+solid wire) can be a good solution. Maybe it doesn't for power stage... I've never try something like this, it's just a thought

Now, what do you think about this idea?
If there is some 3d open about this I apologise...
I found nothing with search

Mark
Sch3mat1c
P2P, anything else is blasphemy! :D

I'm too lazy to even want to look at let alone go out and buy, etch and use a PCB. Plus my design sometimes changes a bit. ;)

Heck, I'd use P2P on SS circuits too - it's just that the parts are designed with PCBs in mind, so that's really the only effective way to make use of them. So I do the next best thing and use perfboard.

Tim
Kofi Annan
I like the idea. I could use the pointers.

Kofi
pedroskova
Mark, did you ever solve your ccs noise problem?
mark_titano
For line stages and phono stage I like the idea to have tubes closed in a box. I listened many guys complaining about tubes because they are microphonic. Well, tubes are microphonic! So I don't want that my line stage tubes can be knocked down by sound waves.
Even if I have to build point to point I like the idea to use a mechanical support. In the three pre I've built till now, I used copper-clad boards after removing copper plane. I've connect this board to the chassie using screws but with the sagacity to use rubber fairlead between the board and the chassie. Vibrations in this way are under control. I've discovered in a second moment that this is not an original idea...the only important thing is that it works well ;)
I try also pcb with different results...but I'm sure that this was my fault. I think that there is no reason why a good pcb sound worse than ptp. So how design a very good pcb for audio circuit?

In the first post, I said that I like to try an hybrid technique. I think I'll try to use a copper-clad boards and keep its copper plane using it as a grn plane. I'll do all other connections ptp. Using a double copper-clad board and cutting the two copper planes I'll have 4 copper planes. I'm thinking to separate signal gnd and power gnd...and right from left channel too.
So four gnd plane for the circuit board taht I'll connect to the ground plane of the pover board. How does it look?


@ pedroskova: noise is surely caused by a gnd loop...I'll rebuild the circuit next week ;-)
.Anyhow, shielding the input signal cable, the noise is gone down a lot.
pedroskova
quote:
Originally posted by mark_titano


In the first post, I said that I like to try an hybrid technique. I think I'll try to use a copper-clad boards and keep its copper plane using it as a grn plane. I'll do all other connections ptp. Using a double copper-clad board and cutting the two copper planes I'll have 4 copper planes. I'm thinking to separate signal gnd and power gnd...and right from left channel too.
So four gnd plane for the circuit board taht I'll connect to the ground plane of the pover board. How does it look?



For my phono stage, I took a single clad board and separated it into two channels by making a grove down the middle with a table saw. From there, all I had to do was drill four holes for the tubes and wire the circuit ptp, dropping leads to ground wherever they fell. Dead quiet. :bigeyes:
mark_titano
quote:
Originally posted by pedroskova


For my phono stage, I took a single clad board and separated it into two channels by making a grove down the middle with a table saw. From there, all I had to do was drill four holes for the tubes and wire the circuit ptp, dropping leads to ground wherever they fell. Dead quiet. :bigeyes:

So it doesn't look a bad idea heheheh :D


OT: for the amministrator... does exist a time limit to edit posts? :confused:

Mark
mark_titano
About pcb for audio equipment none has something to say? Which are the procedures to follow?

No comments about post 5?

Mark
analog_sa
quote:
I like the idea to have tubes closed in a box. I listened many guys complaining about tubes because they are microphonic. Well, tubes are microphonic! So I don't want that my line stage tubes can be knocked down by sound waves.

Sorry to say this but a box, while potentially offering RFI protection, only exacerbates microphony-related issues. While providing practically no protection against structural and very little against air-borne vibration, it often creates a Helmholtz resonator. A nice, non-resonant cage and good support, providing real isolation is much better.
mark_titano
quote:
Originally posted by analog_sa


Sorry to say this but a box, while potentially offering RFI protection, only exacerbates microphony-related issues. While providing practically no protection against structural and very little against air-borne vibration, it often creates a Helmholtz resonator. A nice, non-resonant cage and good support, providing real isolation is much better.

Sorry? Why? Yours it's an interesting point of view but, if you allow me to say it, perhaps only too much generic. You didn't say nothing about the kind of box. Nothing about damping or materials.Surely every box have its resonance frequency but which are the most dangerous frequency for tubes? The energy of low frequency is higher than the middle or high...maybe heavy chassis is not always better. This is just a thought.
Well I think that a good planned box could be better that a "cabrio chassis". We are diyers...we do not have the same problems that worry the large-scale production so we can use non standard box ;)

Anyhow I like your point of view...Would you like to go through? :D

Mark
analog_sa
quote:
Would you like to go through?

Mark

Unfortunately I don't have answers as precise as you would want. Just generic observations that practically all commercial equipment, whether SS, pre/power amps, cd players, etc sounds better with the lid off. My own designs share the same tendency. If the case is made of light, stiff and dissimilar materials and top and bottom have a lot of holes drilled through it seems to help with the sound. Whatever microphony remains can be taken care of by damping the tubes and isolating the case using known methods. Non-parallel surfaces would probably help and here my inability to cut straight pays off :)

I like the effect of diy roller blocks as horizontal isolation devices and pneumatic isolation vertically. It is certainly possible to achieve impressive sound by varuious coupling devices but this is very time consuming and the results are not very repeatable.

regards
jlsem
quote:
Even if I have to build point to point I like the idea to use a mechanical support. In the three pre I've built till now, I used copper-clad boards after removing copper plane. I've connect this board to the chassie using screws but with the sagacity to use rubber fairlead between the board and the chassie. Vibrations in this way are under control.

Here's how I do it:
jlsem
The board is fiberglass-reinforced melamine (courtesy Chance Vought surplus) with copper tape ground buss (John Camille style) and rubber mounts. G-11 is hard to work, holes for sockets were cut with solid carbide router bits. Here is topside view:
mark_titano
quote:
Originally posted by jlsem


Here's how I do it:


Looks great :D
I've just try to glue with bostik two boards, bakelite and fiberglass. It looks very good ;)
For the screw I put in the holes a rubber fairleads so there's no mechanical connection between screw and board

Mark
jueic
quote:
Originally posted by mark_titano

@ pedroskova: noise is surely caused by a gnd loop...I'll rebuild the circuit next week ;-)
.Anyhow, shielding the input signal cable, the noise is gone down a lot.


Hi, Mark

Great to know you are still working on the CCS one. Look forward to seeing your next post.

JueiC
mark_titano
quote:
Originally posted by jueic



Hi, Mark

Great to know you are still working on the CCS one. Look forward to seeing your next post.

JueiC


Hi JueiC, I'll go through it. I've just bought components to make the modified c4s posted by pedroskova. I opened this discussion also to know how I can built it in a better way :D I'm looking for resources regarding pcb design to make a good pcb for the ccs...I'd like to post it on line to help who wants to do it.
I have to say that what I've found is nothing interesting :bawling:

I've posted some examples in the 5687 3Ds... none said anything.
Maybe I have to open another 3ds asking for layout advises. Mah

Mark
Geek
I belive such a stickied topic would have merit :)

Chassis:

Non-ferrous metals, such as aluminum, copper and brass:
- very low hum pickup due to their LF shielding abilities as well as non-conductive to magnetic fields
- easy to work with. Bend by hand, punch with simple tools or scrollsaw
- raw aluminum and brass cheap to obtain as "door kickplates"
- bring magnet - not all metal sold as copper and brass *is* copper or brass, but plated potmetal from a third-world nation

Ferrous materials (if a magnet sticks to it....):
- essential for RF design
- physically rugged
- inexpensive compared to non-ferrous
- most variety

Baking utensils (inexpensive compared to chassis!!!!):
- square/rectangular aluminum cake pans
- commercial bakeware/steamtable ware (stainless)
- European bakeware (tin) is solderable and thick (3/16" to 1/4")
- usually much purer alloy (virgin metal, rarely recycled)
- available everywere
SY
I'm quite taken with Morgan Jones's suggestion of making a frame with aluminum channel stock and making the top plate from perfed aluminum. Enough so that I bought a non-ferrous metal cutting blade for my miter saw and have some perf aluminum on order. Shielding and ventilation all in one- it's one of those "D'oh!" ideas that seems obvious in retrospect...
pedroskova
quote:
Originally posted by mark_titano



I've just bought components to make the modified c4s posted by pedroskova. I opened this discussion also to know how I can built it in a better way :D I'm looking for resources regarding pcb design to make a good pcb for the ccs...I'd like to post it on line to help who wants to do it.
I have to say that what I've found is nothing interesting :bawling:



Hi Mark - be sure to read the thread that I posted with the schematic. IRC, Gary Pimm made a suggestion or two to improve on it.
mark_titano
quote:
Originally posted by pedroskova


Hi Mark - be sure to read the thread that I posted with the schematic. IRC, Gary Pimm made a suggestion or two to improve on it.


Ok thankyou. Gary give me his blessing to use, in his bbmccs, the ifr830 instead the 820. I'll try this solution too.

Thankyou again
;)

Mark
mark_titano
quote:
Originally posted by SY
I'm quite taken with Morgan Jones's suggestion of making a frame with aluminum channel stock and making the top plate from perfed aluminum. Enough so that I bought a non-ferrous metal cutting blade for my miter saw and have some perf aluminum on order. Shielding and ventilation all in one- it's one of those "D'oh!" ideas that seems obvious in retrospect...


Hi SY, I'm working on my graduation thesis and I suspect that I'll have not a lot of time for investigate on audio electronic or building techniques for two o three months. But I'll try to read about these topics... ;) You often mention Morgan Jones and his books, so I've looked for these as first. I'll borrow Valve Amplifiers (1° edition) from The University library, they can get this book. I've also ordered this from amazon:
Building Valve Amplifiers

I'm also printing the Radiotron Designers Handbook (4th edition). I think that these are enough for the next three months eheheheh. There are other books that I must read? Can you make an observation on these books, please

Mark
SY
I haven't seen the earlier editions of Valve Amplifiers, but I understand that the most recent edition (which is the one I have) is a definite step up. It's a painful purchase for a student, I admit, but it's well worthwhile. If you go over to Amazon, you'll see my review of it.

RDH is, of course, a classic. And all hail the guys on diyaudio.com who have posted it in pdf format!

If you can find a copy of Norman Crowhurst's Understanding Hifi Circuits, it's a must-read, too.
mark_titano
quote:
Originally posted by SY
I haven't seen the earlier editions of Valve Amplifiers, but I understand that the most recent edition (which is the one I have) is a definite step up. It's a painful purchase for a student, I admit, but it's well worthwhile. If you go over to Amazon, you'll see my review of it.

I'll buy the Valve Amplifiers later, I like to have the most recent edition of this book but for the first reading I'll go with the one I found in The University library...it's for free, so I can value if I can understand it easily ;)
Have you ever read "Building Valve Amplifiers" ? This book seems to reply to what I need: to understand how to build an amplifier, not only how to design it!

R
quote:
Originally posted by SY
DH is, of course, a classic. And all hail the guys on diyaudio.com who have posted it in pdf format!

Hehehehe...this is the one that I'm printing! :D

I find it there ( thankyou greek!)

http://geek.scorpiorising.ca/RDH4.html
quote:
Originally posted by SY
If you can find a copy of Norman Crowhurst's Understanding Hifi Circuits, it's a must-read, too.

Ok...Sy thankyou very much for your support

Mark
SY
Prego.

Building Valve Amplifiers will be just what you're looking for, I think.
mark_titano
On Amazon I've found a review of Building Valve Amplifiers that explain the differences between the first edition of Valve Amplifiers and the others:

"....Originally, the author covered amplifier construction techniques in the first edition of Valve Amplifiers, but that volume is now in it's third edition and is over six hundred pages long WITHOUT the construction section. It's understandable that Mr. Jones decided to put out a separate tome on amp construction, since the construction information is as long as the entire first edition of Valve Amplifiers.
This book goes into great detail on how to build a chassis, wiring techniques, PCB's, metalwork and assembly using only hand tools. Examples are given of tools to be used (often with more than one choice for a given job) and how to use them properly. The book then goes on to explain the use of oscilloscopes, distortion measurements and troubleshooting, completely illustrated with pictures and drawings needed to do these things. There are also useful tricks, such as using a discarded radio tuning capacitor to find the optimum capacitance for feedback compensation....."

;)
BHD
quote:
"....Originally, the author covered amplifier construction techniques in the first edition of Valve Amplifiers, but that volume is now in it's third edition and is over six hundred pages long WITHOUT the construction section. It's understandable that Mr. Jones decided to put out a separate tome on amp construction, since the construction information is as long as the entire first edition of Valve Amplifiers.

That's my review.

:cool:

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