Audio Project Amplifier Speaker Loudspeaker Kit
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LM3875 overheated - Click HERE for Original Thread
h@kan
I have a gainclone based on the lm3875 classic kit from audiosector with a seperatate tube buffer. I love it but the mids and hights sounds a little "sharp" so I purchased the premium parts resistors to see if there was any improvement.

When the resistor change was done I plugged it in and turned on the power. There was a moderate hum and suddenly it started to smell like burned plastic. After some investigation I have found that the lm3875 chip on one (just one) of the channels gets overheated.

A few seconds with power on and the chip gets VERY warm.

Any idea anyone?
DigitalJunkie
Misplaced part,or a bad solder joint?

Double check all of your changes!;)
ratza
Can it be caused by the lamps? Maybe a very close wire next to them?
h@kan
I have bypassed the tube buffer at this moment so that is not the issue. I will re-check the solder joints (again) ant tripple check the parts placement.

Thanks for your answers!
AndrewT
another modified project powered up without passing through that mains light bulb tester!!!!
h@kan
quote:
Originally posted by AndrewT
another modified project powered up without passing through that mains light bulb tester!!!!

Sorry I dont follow you. What should I have done?
AndrewT
build a mains light bulb tester and keep it available for starting up EVERY new or modified project.
owen
Most likely is that the chip went into self-oscillating self-destruct.

This could be due to a missed solder joint, or a feedback resistor that is incorrect....

Take a good close look there.

Another possibility is a broken PCB trace - that could be harder to spot.

Have fun


Owen

PS the light-bulb trick is to wire a light bulb in series into the Live line on a powercord.

Any faults, the bulb lights up, and limits the maximum amount of current to the device... ;)
r8833
also check the positive speaker terminals ..at one time one of my speaker posts was touching the chassis causing the chip to overheat and oscillate
h@kan
First of all thank you for all your answers.

In the future I will definitly use a bulb-tester after changes in my system.

I will let you know if there is any progress.
h@kan
Now it's up and running again.

I replaced the lm3875 chip that overheated and the problem was gone. The cause of the overheating problem, as far as I know, could be:

1. Their was something shortened the chip. When I looked closely their was some heat sink compound clogged between two pins and these pins looked "burned".

2. I used the same power button to the tube buffer and the chipamp. I dont know much about tubes but when hooking up the buffer to and oscilloscope it showed strange things at startup (5-8 secs or so). Maybe you are supposed to "heat up" the buffer before turning the chipamp on.

3. I dreamed everything and there was no problem (not likely since my better half complained about me trying to burn down the house).

By the way it got it self a nice pair of wings now :)

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