Hartono,
I made cyclops during my foundation year at art college and was able to make full use of the sculture studio and materials. The stuff I ended up using was concoction of plaster of paris and "sculptamold" mixed in dilute PVA.
"Sculptamold" is simular to papier-mache only much easier to use,it dries in about 30mins. Plaster of paris by its self would have made cyclops far too heavy and brittle.As it is, I can lift and carry cyclops.The concoction turned out to be very stronge and has so far showed no signs of deteriation.
"Scultamold" really is a very versatile product which I think loudspeaker builders could make great use of.
Cilla
I made cyclops during my foundation year at art college and was able to make full use of the sculture studio and materials. The stuff I ended up using was concoction of plaster of paris and "sculptamold" mixed in dilute PVA.
"Sculptamold" is simular to papier-mache only much easier to use,it dries in about 30mins. Plaster of paris by its self would have made cyclops far too heavy and brittle.As it is, I can lift and carry cyclops.The concoction turned out to be very stronge and has so far showed no signs of deteriation.
"Scultamold" really is a very versatile product which I think loudspeaker builders could make great use of.
Cilla
Cal,
Yes. The material was applied by my own fair hands over a mould that I had to make first.
The baffle is in 2 sections: 5ml ply and 15ml cork. The ply was first stuck to the chamber using "no nails glue",the cork was stuck down using a rubber based glue; the whole thing was then secured with screws.The cork makes a marvellous surface for the drive unit, its giving nature creates an air tight seal and has great damping properties.
Hartono,
Thanks for the compliment.
Cilla
Yes. The material was applied by my own fair hands over a mould that I had to make first.
The baffle is in 2 sections: 5ml ply and 15ml cork. The ply was first stuck to the chamber using "no nails glue",the cork was stuck down using a rubber based glue; the whole thing was then secured with screws.The cork makes a marvellous surface for the drive unit, its giving nature creates an air tight seal and has great damping properties.
Hartono,
Thanks for the compliment.
Cilla
Cal,
Making the mould was the hardest bit of the project.
First off, I made a skeleton of the horn out of wire meshing. This consisted of many cone like pieces nestled together to produce the required profile and expansion rate, when I was satisfied it was fine, I wrapped the whole thing up in strips of paper that were well soaked in dilute PVA.Then.....when the paper had fully dried and became hard, I decided on using papier-mache to create the final form and structural integrity.The advantage of papier-mache (at least in this case) is that it shrinks,so it would create a nice tight skin. Unfortunately,papier-mache can only be worked wet into wet.The thing would have been too unwieldy to cover in one go, so I cut it into sections.
The sections took days to dry out, but I was very pleased with how they turned out.
Finally it was then a simple matter of rejoining them; then.....BINGO! a mould.
Cilla
Making the mould was the hardest bit of the project.
First off, I made a skeleton of the horn out of wire meshing. This consisted of many cone like pieces nestled together to produce the required profile and expansion rate, when I was satisfied it was fine, I wrapped the whole thing up in strips of paper that were well soaked in dilute PVA.Then.....when the paper had fully dried and became hard, I decided on using papier-mache to create the final form and structural integrity.The advantage of papier-mache (at least in this case) is that it shrinks,so it would create a nice tight skin. Unfortunately,papier-mache can only be worked wet into wet.The thing would have been too unwieldy to cover in one go, so I cut it into sections.
The sections took days to dry out, but I was very pleased with how they turned out.
Finally it was then a simple matter of rejoining them; then.....BINGO! a mould.
Cilla
Hi Cilla
just been directed to this thread, I'm a total novice to sculpture but I am interested in casting speaker enclosures using similar product.
Could you please help a novice in how to make the mould and then the unmoulding process??
I like "Cyclops" but I'm thinking of something a little less ambitious
Kind regards
Ted
just been directed to this thread, I'm a total novice to sculpture but I am interested in casting speaker enclosures using similar product.
Could you please help a novice in how to make the mould and then the unmoulding process??
I like "Cyclops" but I'm thinking of something a little less ambitious
Kind regards
Ted
pdan said:Believe me, we in England know a great deal about mould.
Heh!
Lovely speaker.
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