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Old 4th September 2008, 10:59 AM   #1
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Default Better transformer for a very little amp project

I'm tweaking a little tea2025 based amp found in a pair of pc speaker. Basically I'm playing with better caps, increasing capacitance, bypassing etc. Filter cap after diodes bridge was 1000uf, I put two 4700uf: the sound became fuller, with good bass but the little transformer (9VA-0,015a) heat too much. This is the first time I play with AC and transformers Do bigger caps require bigger transformer? Maybe a 12v toroidal with a 7809 for regulated supply after filter caps but how choose it?
I'm sorry I know I miss some basics... any help will be very appreciated
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Old 4th September 2008, 11:02 AM   #2
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The bigger capacitors needing to be charged will put more load on the transformer while at the same time preventing the rails sagging as much thus allowing the chip to provide more power to the load, thus taking even more out of the transformer.
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Old 4th September 2008, 11:27 AM   #3
acid_k2 is offline acid_k2  Italy
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Ciao Calamaro

Too much capacitance in the power supply is not a good idea. Increasing capacitance causes shorther charging time, and bigger peak current in the trasformer and trough the diodes.
A single 4700uF is enough.
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Old 4th September 2008, 11:33 AM   #4
sreten is offline sreten  United Kingdom
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Hi,

You increased the filter capacitor by ~ x 10 ?
and you do not expect trouble ?
2 x 4,700uF is just silly for a 5W max chip.
2,200 to 3,300 maximum I would say.

/sreten.
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Old 4th September 2008, 11:37 AM   #5
acid_k2 is offline acid_k2  Italy
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About the 7809: with a 12V trafo, you'll have a lot of heat from the 7809..... it need a big heat-sink

ps: your TEA2025 is not an HiFi chip.

some improvements:

-better and larger outputs caps on pins 15 and 2 (datasheet suggests 470uF, a 2200uF should give you better bass)

-better input caps (polipropylene?) on pin 10 and 7
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Old 4th September 2008, 12:03 PM   #6
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Quote:
Originally posted by acid_k2
About the 7809: with a 12V trafo, you'll have a lot of heat from the 7809..... it need a big heat-sink
Ciao Acid_k2:
I don't understand: to have 9v from a regulator I need about 3 more v input then 12?

Quote:
ps: your TEA2025 is not an HiFi chip.
in fact this is a little funny project started as a joke as I would try to use this pcb found in a dismantled pcspeaker for listen to my mp3player. My aim is to learn something new for a bigger next project

Quote:
some improvements:

-better and larger outputs caps on pins 15 and 2 (datasheet suggests 470uF, a 2200uF should give you better bass)
I use 1000uF there isn't enough room for bigger caps/bypassed with WIMA mkt 100nF

Quote:
-better input caps (polipropylene?) on pin 10 and 7
I use 1uF WIMA MKS02

Ok, so as a filter cap I'll take just one 4700uF cap: but what about a new tx?
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Old 4th September 2008, 12:49 PM   #7
AndrewT is offline AndrewT  Scotland
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Hell,
do the maths.
For regulated 9Vdc use a 10Vac or 11Vac transformer. If you can't find either then use 12Vac.
The regulation of a tiny transformer can approach 30%.
Your 10Vac becomes 10*1.414*1.3 = 18.38Vdc on no load.
Subtract the diode loss of the rectifier and that leaves 17Vdc to feed the regulator.
Now subtract the ripple on the smoothing caps and subtract the sag under load. Finally subtract the regulator drop out voltage at the maximum current you intend to draw. Is this final voltage more than 9V?
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Old 4th September 2008, 01:01 PM   #8
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Hallo AndrewT, the maths are my problem (I'm studying literature...)

Quote:

Your 10Vac becomes 10*1.414*1.3 = 18.38Vdc on no load
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Old 4th September 2008, 08:28 PM   #9
Eva is offline Eva  Spain
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You are going the wrong way. You are doing mostly irrelevant modifications to a piece of junk and imagining the results.

If you really want to learn and have fun, consider building a bigger amplifier with a pair of chip amps (like LM3886 or TDA7294) and a pair of 2-way speakers with 6,5" woofers.
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Old 5th September 2008, 11:45 AM   #10
acid_k2 is offline acid_k2  Italy
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Quote:
Originally posted by AndrewT
Hell,
do the maths.
For regulated 9Vdc use a 10Vac or 11Vac transformer. If you can't find either then use 12Vac.
The regulation of a tiny transformer can approach 30%.
Your 10Vac becomes c*1.3 = 18.38Vdc on no load.
Subtract the diode loss of the rectifier and that leaves 17Vdc to feed the regulator.
Now subtract the ripple on the smoothing caps and subtract the sag under load. Finally subtract the regulator drop out voltage at the maximum current you intend to draw. Is this final voltage more than 9V?
Calamaro,
10V AC (from trafo) --> (2*10*1.414) V Peak to peak;
after ideal rectifier (with 0 voltage drop) --> 10*1.414 V;
after a real rectifier (with 1.5V voltage drop on the diodes) and some capacitance --> (10*1.414)-1.5 V = 12.64V DC.
ALL VOLTAGE on NO-LOAD CONDITIONS

note:
AndrewT add another 30%.... I suppose that very small tranformers have an higher output voltage for obtain nominal voltage under load, but I'm not sure.

UNDER LOAD, I normally use 1.25 instead of 1.414 (square root of 2), so DC voltage is:

(10*1.25)-1.5=11V DC (you could use it without voltage regulator)

If you add a 7809 (about 2V drop):

11-2=9V DC (it means minimal losses in the regulator)
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