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Old 7th May 2008, 11:25 PM   #1
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Default toroid question

hi all ive got 2 toroids for a project and i need to know what the start of the secondry wiring would be .they are 1000va 40/0/40 i presume the winding start would be the 0 wire and the winding finnish would be the 40 wire is this correct cheers
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Old 7th May 2008, 11:29 PM   #2
tinitus is offline tinitus  Europe
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measure with a voltmeter
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Old 8th May 2008, 12:56 AM   #3
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hi mate i can measure the voltage on each secondary winding easy but how do i know which wire is the start of each winding and which is the finnish
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Old 8th May 2008, 01:17 AM   #4
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Default tricky...

The answer is found by 1 of two means:

1) Check the manufacturers website for colour codes...;-)

2) Assuming you know which pairs correspond to each of the secondaries, you connect one wire from each pair together, then you measure AC voltage across the other pair...be careful not to short as you are measuring or it may get 'exciting'.

if the voltage you measure is close to twice the rating of one of the secondaries you have them in series...ie the 0 is the junction of the two secondaries and the rectifier is fed from the ends you measured the 2x voltage from.

If the voltage you measure is more or less zero, you have them in parallel, swap the ends of ONE of the secondaries and try again...

While you are 'discovering' connections in this way a good tip is to wire a 40-60W light bulb in series with the primary, it makes the effects of accidental shorts much less dangerous and acts as an error indicator...

Stuart
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Old 8th May 2008, 01:27 AM   #5
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thanks mate cheers
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Old 8th May 2008, 11:59 AM   #6
AndrewT is online now AndrewT  Scotland
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yes always use the light bulb, even when you think you know how to wire it up.

Wire each of the transformer wires to an insulated terminal strip.
Switch on and if the bulb stays out, measure the voltages at the primary and at the secondary.

switch off.
Add a jumper link between a pair of secondaries.
Switch on. Is the bulb still off? if it's on switch off. You have just shorted a secondary winding.
Yes, it's that simple to experiment safely.
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Old 9th May 2008, 07:16 AM   #7
quoydoy is offline quoydoy  United States
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Andrew,

Any chance you could show such a setup in a schematic or wiring diagram? AC plug->light bulb-> insulated terminal strip with a generic transformer attached? Super-noob here with multiple salvaged audio amplifier transformers that I need to measure to find their rating. I'm building dx amps with as many recycled parts as possible. Any advice, links, diagrams, etc would be appreciated.

best wishes,

Brian
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Old 9th May 2008, 08:06 AM   #8
AndrewT is online now AndrewT  Scotland
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Quote:
Originally posted by quoydoy
Any chance you could show such a setup in a schematic or wiring diagram? AC plug->light bulb-> insulated terminal strip with a generic transformer attached? Super-noob here with multiple salvaged audio amplifier transformers that I need to measure to find their rating. I'm building dx amps with as many recycled parts as possible.
Hi,
start searching. There are a few schematics showing how to wire up a plug top, bulb holder and socket outlet.

Don't even think about trying to measure the VA rating of your transformers. You don't know whether the manufacturer specified them by maximum temperature or maximum voltage drop or some other combination of limiting parameters.

You can measure the wire diameters to gain an insight to the maximum continuous AC current available from each winding and you can measure the open circuit voltages of the various windings.
You could even try a short terms test (1S or 2S) to see how low the voltage drops on each of the winding at those typical Max AC currents but you need to load up ALL the windings simultaneously just to measure each one in turn.
The transformer will heat up quite quickly during this test so allow plenty of cooling down time between each test/reading
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Old 10th May 2008, 03:31 AM   #9
quoydoy is offline quoydoy  United States
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Thanks Andrew.

Brian
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Old 10th May 2008, 05:59 AM   #10
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Wasn't there a guideline about VA rating and the physical weight of the toroid?
Of course this is inaccurate, but it gives a quick thought of the usefulness without measuring. Just keep it on the save side when using this method.

Estimating VA rating of toroid
and
http://www.diyaudio.com/forums/showt...96#post1294796

Bart.
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