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Old 29th April 2013, 03:15 AM   #1
john65b is offline john65b  United States
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Default Magnepan Ribbon Tweeter Question

Ok, hate to ask such a dumb question, but never really thought to ask until now...

On a typical, say Magnepan Tympani IVa Ribbon Tweeter, it appears from the schematic it is 2 ohms with a 1 ohm series resistor...no coil to bring up the impedance...

There is only one pleated "vertical run" for the tweeter (no return passes). How the hell is it 2 ohms? For it to be 2 ohms it would have to be quite long for being only 1/2" wide...what gives?

I have a pair of trashed Apogee Caliper Tweeters that I was going to run some ribbon experiments on after re-gluing al the magnets...I am preparing a ribbon made of 12 micron Aluminum metalitized mylar I used on previous ESL experiments. Also getting a pleater and (don't laugh) planning on using my wife's spaghetti machine to cut the 1/2" wide strips. Pretty smart huh? Just don't tell the wife.
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Old 29th April 2013, 04:04 AM   #2
gootee is offline gootee  United States
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Is it really that wide? The MG-3.6/R ribbons are only 5/32 inch wide, 0.00015 inch thick, and 55 inches in length.

Anyway, it depends on the cross-sectional area, the length, and the conductivity of the material.

Resistance of an aluminum conductor is

R = pL/A,

where R is in Ohms, the conductivity of aluminum, p, is 2.6 x 10^(-8) Ohm-meters (where 2.6 x 10^(-8) = 0.000000026), L is length in meters, and A is cross-sectional area in square meters.

From that, the Ohms per meter would be .026 / (area in sq mm).

So, for example, one meter of .0254 mm thick x 2.547 mm wide foil would have a resistance of .026/.0647 = .4019 Ohms per meter. So, to get 3.9 Ohms of resistance it would require 9.705 meters of foil, or 31.84 feet.

Let's see... Ohms/meter = .026 / (thickness x width).
And (Ohms/meter) x length(in meters) = Ohms
[so Ohms/meter = Ohms/length(in meters) and
length = Ohms / Ohms/meter)].

So, with aluminum foil length in meters and foil thickness and width both in mm, we have:

(1) width (mm) = (.026 x length_m) / (Ohms x thickness_mm)

and

(2) thickness (mm) = (.026 x length_m) / (Ohms x width)

So, with those equations, we could calculate the needed width or thickness of the foil, if we specified the thickness or width and knew the length and resistance that we were replacing. (Also, remember that the length is in meters but the thickness and width are both in mm.)

Also:

(3) Ohms = (.026 x length_m) / (thickness_mm x width_mm)

(4) length (m) = Ohms x (thickness_mm x width_mm) / .026

Handy conversion equations:

mm = inches x 25.4

inches = mm / 25.4

m = inches / 39.37

inches = m x 39.37


Example: MG-3.6/R ribbon is 55 inches long, 5/32 inch wide, and 0.00015 inch thick. What is its resistance?

L = 55 / 39.37 = 1.397 m
W = 5/32 x 25.4 = 3.969 mm
T = 0.00015 x 25.4 = 0.00381 mm

(3) Ohms = (.026 x length_m) / (thickness_mm x width_mm), from above.

Ohms = (0.026 x 1.397) / (0.00381 x 3.969) = 2.402 Ohms
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Old 29th April 2013, 06:37 AM   #3
gootee is offline gootee  United States
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By the way, my other main posts about foil resistance are at:

Full range planar speaker using neo magnets

and

RE: "If we replaced the wire with foil that had 1/4th the mass and 4X the resistance per inch" ... - tom_gootee - Planar Speaker Asylum (where you might also want to click on "All" at the top and then Edit-->Find all occurrences of "gootee").
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Old 29th April 2013, 11:38 AM   #4
john65b is offline john65b  United States
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Cool, that explains it. Too bad I do not know the thickness of that Aluminum Metalitized Mylar is. I guess I could work backwards (find resistance in 10' long, 1/2" wide strip section).

Another thing I have been thinking is puting sections of ribbon in series (mids - wide + tweeter - thinner) to get the required resistance. In other words, 3/4" wide section (Midrange) strip of 42" clamped to a 1/2" (Tweeter) 42" strip to get somewhere over 2 ohms , then add a single resistor to get near 3 ohms.

This, to me, should work for a mid/tweeter...no?
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Old 29th April 2013, 01:58 PM   #5
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Quote:
Originally Posted by gootee View Post

Example: MG-3.6/R ribbon is 55 inches long, 5/32 inch wide, and 0.00015 inch thick. What is its resistance?

L = 55 / 39.37 = 1.397 m
W = 5/32 x 25.4 = 3.969 mm
T = 0.00015 x 25.4 = 0.00381 mm

(3) Ohms = (.026 x length_m) / (thickness_mm x width_mm), from above.

Ohms = (0.026 x 1.397) / (0.00381 x 3.969) = 2.402 Ohms
The ribbon itself is longer, remember it is pleated. You will end up at 3 ohm plus some tolerances.
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Old 30th April 2013, 02:41 AM   #6
gootee is offline gootee  United States
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Good point, Roger. And since the ribbon foil's thickness and width are known (giving the cross-sectional area), the resistance could be measured and used to calculate how much length the pleating added, i.e. what length of un-pleated ribbon was used to make the 55-inch pleated ribbon.
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Old 30th April 2013, 02:54 AM   #7
gootee is offline gootee  United States
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Quote:
Originally Posted by john65b View Post
Cool, that explains it. Too bad I do not know the thickness of that Aluminum Metalitized Mylar is. I guess I could work backwards (find resistance in 10' long, 1/2" wide strip section).

Another thing I have been thinking is puting sections of ribbon in series (mids - wide + tweeter - thinner) to get the required resistance. In other words, 3/4" wide section (Midrange) strip of 42" clamped to a 1/2" (Tweeter) 42" strip to get somewhere over 2 ohms , then add a single resistor to get near 3 ohms.

This, to me, should work for a mid/tweeter...no?
It might. I don't know. But you could also just make it narrower, or thinner, to increase the resistance proportionately, which would also decrease the mass (but would also decrease the surface area that pushes against the air).

I wonder if that material will work well for a tweeter. The mylar is fairly massive. I think that Magnepan's ribbon tweeters are just foil alone, with nothing else attached (unlike their "quasi-ribbon" tweeters, which are on mylar, but are not a separate ribbon). But they get 22 kHz frequency response with foil on mylar (but 40 kHz with just the foil), so it appparently CAN work well-enough. However, their foil-on-mylar tweeters use at least a couple of inches of width, and multiple 0.1-inch-wide foil conductors, whereas the true ribbon (without mylar) only needs a single 5/32nds-inch-wide foil conductor.
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Old 30th April 2013, 03:09 AM   #8
john65b is offline john65b  United States
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The ribbons on my Apogee Duetta Signatures are foil on Kapton. I wanted to experiment a little with both foil and aluminum Metalitized Mylar.

I do not remember my T-IVa tweeter ribbons being that narrow (5/32")
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Old 1st May 2013, 05:23 PM   #9
john65b is offline john65b  United States
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So I took the wifes spaghetti machine and inserted a 5' wide standard aluminum foil, and it came out at a perfect 1/2" wide. I then used a pleaster the wife got for me from Michaels crafts. It puts nice clean pleats on the Aluminum strip. I made two 40" long in series, and clamped them into an Apogee Caliper tweeter magent assembly in series. The resistance laying down was 19 ohms, standing up straight was around 8 ohms. I did not tension teh ribbons, just snug. Put a ramshakle crossover I slapped together for my T-IVas, (2nd order two caps, two inductors) with a xover point at around 150hz (I know, too much for the ribbons - just was too lazy to look for a higher value series High Pass cap) and it sounded impressive... The ribbons danced around a little too much on high volume (all the while being careful not to have the two ribbons touch, shorting out the amp).

For a first pass proof of concept, it was great. I will experiment with putting these two ribbons in parallel and if needed a series resistor to get at least 3 ohm, and put a higher xover HP cap for a xover of 500 - 600hz and see how she sounds.

So in short, stock Reynolds kitchen foil (.00064" thk - 16 micron) , a spaghetti machine and a $12 pleater. Pics later.

I love this stuff.
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Last edited by john65b; 1st May 2013 at 05:28 PM.
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Old 3rd May 2013, 03:37 AM   #10
gootee is offline gootee  United States
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Quote:
Originally Posted by john65b View Post
So I took the wifes spaghetti machine and inserted a 5' wide standard aluminum foil, and it came out at a perfect 1/2" wide. I then used a pleaster the wife got for me from Michaels crafts. It puts nice clean pleats on the Aluminum strip. I made two 40" long in series, and clamped them into an Apogee Caliper tweeter magent assembly in series. The resistance laying down was 19 ohms, standing up straight was around 8 ohms. I did not tension teh ribbons, just snug. Put a ramshakle crossover I slapped together for my T-IVas, (2nd order two caps, two inductors) with a xover point at around 150hz (I know, too much for the ribbons - just was too lazy to look for a higher value series High Pass cap) and it sounded impressive... The ribbons danced around a little too much on high volume (all the while being careful not to have the two ribbons touch, shorting out the amp).

For a first pass proof of concept, it was great. I will experiment with putting these two ribbons in parallel and if needed a series resistor to get at least 3 ohm, and put a higher xover HP cap for a xover of 500 - 600hz and see how she sounds.

So in short, stock Reynolds kitchen foil (.00064" thk - 16 micron) , a spaghetti machine and a $12 pleater. Pics later.

I love this stuff.
Good work!! I'd love to see some pictures!
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