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Old 23rd December 2011, 12:39 AM   #21
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Join Date: Feb 2008
Location: Jackson,michigan
Here are some tips,

Powder Coating Tips

How to Powdercoat - wikiHow

Corro-Coat - Preparation Tips: Correct Preparation

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Old 23rd December 2011, 02:13 AM   #22
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Join Date: May 2010
Location: Chicago IL, Long Beach CA, Vienna VA
If you use lye to prep, make sure the aluminum is not anodized, as most of the stock from your Home Depot / Lowe's is. The lye will start to remove the crystal anodize layer and harm adhesion unless you remove all the anodized layer.
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