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Multi-Way Conventional loudspeakers with crossovers

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Old 24th June 2006, 05:44 PM   #1
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Default My attempt at curved speakers :)

I thought I'd have a go at trying out a way of making curved speakers.

I wanted to try skinning a frame with something and layering up the inside with fibreglass.

I haven't got any pics of the construction as I didn't plan on necessarily finishing them, just on testing the principle. I'd gone through the proper (probably ) process to design a box for Seas H1212 and peerless 830882s from another pair of speakers I have in case I got the chance to listen to the speakers.

I made the base, top and back sections from MDF and skinned them with 3mm hardboard - this actually gave quite a pleasing shape, partly because I'd sloped the baffle back 10 degrees so the shape wasn't a plain cylinder.

I lined the inside with 2 layers of fibreglass and poured in a few hundred ml of extra resin.

Next came a layer of 2 mm cork sheet and another layer of fibreglass.

I glued the front baffle on at this point and shaped it so the edges flowed nicely into the lines of the sides.

I thought the box wasn't really substantial enough so I mixed sand and fibreglass resin and coated the inside with a layer about 1cm thick and followed that with another layer of fibreglass.

The box was now quite heavy and pretty solid.

Last came a layer of liquid latex as the final inside coating.

Following lots and lots of sanding and shaping I finished the boxes in satin black.

This is actually a really easy way to get a curved cabinet, I thought it would be a load of grief but it's actually quite straightforward

I’m going to do a couple of boxes to take a pair of Peerless XLS 10s in the same way so will do construction process pics.

This is what they look like \/ They sound nice too

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Old 24th June 2006, 05:46 PM   #2
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Other side.

Further proof that photographing black things isn't easy.
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Old 24th June 2006, 05:52 PM   #3
Did it Himself
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Looking good!
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www.readresearch.co.uk my website for UK diy audio people - designs, PCBs, kits and more
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Old 24th June 2006, 06:06 PM   #4
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Thank you

I'll get a couple of pics of them outside so the shape is easier to see if I can find the charger for the camera...
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Old 24th June 2006, 07:35 PM   #5
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WoW! Those look fantastic! Very good job!
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Old 24th June 2006, 08:01 PM   #6
TNT is offline TNT  Sweden
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Nice!

/
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Old 24th June 2006, 09:30 PM   #7
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Top job.

I bet your not hearing any complaints from the other half with those cuties.
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Old 25th June 2006, 12:14 AM   #8
Andy G is offline Andy G  Australia
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Hi QS,

I'm currently collecting pics of curved speakers to make a third page to the curved stuff on my web site.
Is it ok if I add yours??
Also if you have a construction web page I can link to, would be good !!
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Old 25th June 2006, 12:58 AM   #9
Toaster is offline Toaster  United Kingdom
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Nice work QS- very suave!
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Old 25th June 2006, 01:18 AM   #10
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I really like the way those came out - excellent.
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