SynTripP: 2-way 2-part Virtual Single Point Source Horn - diyAudio
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Old 7th November 2014, 04:31 AM   #1
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Default SynTripP: 2-way 2-part Virtual Single Point Source Horn

SynTripP SynĚTripĚP (sĭn'trip-ē) n. The occasional tendency of two or more mental diseases to coalesce into one resembling or inducing the hallucinatory effect produced by taking a psychedelic compound.

The SynTripP 2W2PVSPSH (2-Way 2-Part Virtual Single Point Source Horn) cabinet uses two B&C 10CL51 10" for low frequencies (LF) in an offset bandpass bass reflex arrangement with a Celestion CDX14-3050 three inch diaphragm 1.4" exit high frequency (HF) driver at the horn apex. The neodymium drivers and well braced 15/32" cabinet construction result in a very light and stiff (solid) enclosure, just under 34 pounds (15.5 kilos) for the 26.5" wide x 11.25" tall, 15" deep (67.3 x 6.075 x 38.1 centimeters) main cabinet which also incorporates an adjustable tilting stand mount adjustable over a 40 degree range.

The pyramid shaped second section of the horn is detachable, allowing the main cabinet to be much smaller and lighter than if it were included as part of the main enclosure. The secondary horn is 41" wide x 25.5" tall x 7.5" deep (104.1 x 64.8 x 19 centimeters), weighing about 5 pounds (2 kilos). The horns nest like Dixie cups, attached by a ratchet strap and bridle assembly to the main enclosure in about the time it takes to tie a pair of shoes. Dispersion is 86 degrees horizontal x 36 vertical, with pattern control down to 310 Hz (-6 dB 42.5 degrees off axis) horizontal and 460 Hz vertical.

Any person wishing to duplicate my Welter Systems designs for their own use is welcome to, any person or corporate entity that would like to produce them for sale please contact me to arrange a licensing deal to avoid violation of intellectual property rights as defined in section 27 of the Universal Declaration of Human Rights adopted as international law in 1976.

A pair of the main cabinets and secondary horns will easily fit in the back seat of most compact cars, The cabinet can be used without the second section in venues where size is an issue, without the second horn section pattern control is lost below 430 Hz horizontal and 1100 Hz vertical.

The SynTripP design started as some rough pencil sketches years ago, then more recently progressed with modeling in the free Hornresp simulation program. Another DIY forum member, "xrk971" also modeled an approximation of the design using Akabak. Simulations are quite helpful, but there were several design details can only be determined by building, testing, and then rebuilding and retesting until the desired goals are achieved. One (of many) details specific to the offset bandpass bass reflex arrangement is how much effect the port size and location has on the HF response. Tests show that although the ports do affect HF response, the influence is rather minimal for the size ports ultimately chosen, while the benefits of having the LF and HF sharing the same horn make for remarkably good polar response. Each design iteration required extensive testing and crossover refinement, requiring drivers to be removed and reinstalled multiple times.

Sensitivity is defined as the sound pressure level (SPL) output at a voltage equivalent to one watt at one meter in a loudspeaker's nominal impedance rating, the SynTripP is 4 ohms LF, 8 ohms HF. The sensitivity of 99 dB at 100 Hz (half space, 92 dB free space) is quite good for a cabinet of this small size, high SPL with "flea power" amplification is possible. Since sensitivity varies with proximity to boundaries (walls, floors, ceilings) and frequency, the raw response under varying measurement conditions and the equivalent SPL at "0 dB" is given below. The SynTripP has an F3 of 82 Hz, so it typically would be used with one or more sub woofers, though in "step down" mode with one or more ports covered the response is adequate to reproduce instruments such as an upright bass at "live" sound levels.


No currently available commercially built cabinet incorporates all the features of the SynTripP.


The SynTripP design is a rather challenging to build, and incorporates features that may be of little interest to those with only a casual interest in DIY, but achieves accurate reproduction of sound heard in very few designs, regardless of cost or size. Elimination of some of the features more specific for it's intended primary application, live sound reinforcement, would simplify construction significantly without compromising sound quality for typical home use. By covering one to four of the four bass reflex ports, four different response curves appropriate for a wide variety of applications can be achieved, and easily changed. A fairly large variety of drivers with similar parameters could be substituted without drastic sonic changes.

I won't bore you with extensive subjective flowery elaboration of the SynTripP's excellent sound characteristics, instead will provide actual measurements that substantiate it achieves the 10 design criteria listed below. After completing testing yesterday, listened to music at distances from about 6.5 feet (2 meters) up to 750 feet (229 meters) away, the cabinet elevated on a crank tower 4 meters high. Even at 750 feet the music could be heard clean and clear over the noise of Highway 14 traffic and a large backhoe digging in the Mineshaft Tavern's parking lot. The path of my bike ride while listening can be seen in the satellite photo below, the SynTripP loudspeaker is near the telephone pole between the buildings in the lower center of the photo, the Mineshaft Tavern is the building in the upper right. The speaker was pointed approximately in the direction of the middle Highway 14 marker, it sounded great everywhere along 14 other than behind the large buildings to the East of the Tavern blocking the sound. Standing beneath the SynTripP, discreet echoes from the various buildings could be heard, varying from about 600 ms to over a second in return time. To be able to hear those echoes when standing within two meters from the horn exit is a testament to the extraordinary directional control the SynTripP exhibits.

Long and Boring History Time:
Just recently passed the anniversary marking 40 years of my adult life as a professional in the sound and lighting production industry, designing and building speaker systems, mixing audio for recording and in live settings for audiences ranging from 100 to over 100,000 people. During the course of my STS (Southern Thunder Sound) touring career I had the privilege of working with thousands of the best musical performers in the world, and directly learning from hundreds of the most experienced and knowledgable sound (and lighting) engineers. As well as learning from the best, I find that mediocre and awful engineers and sound systems give important insight into the difference between the good, the bad, and the ugly ;^).

Managing the technical, logistical and personnel details for as many 800 shows a year, fulfilling technical contract riders up to 20 pages long eventually lost it's appeal. After selling STS in 1992 (finally) moved south to New Mexico, built a home recording studio, and have continued providing production on a smaller scale, continuing to build speakers for a wide variety of unique applications, each using design aspects culled from a large palette of sound concepts appropriate for the intended use.

Part of the joy of DIY is the feeling of accomplishment after completing a successful project. The warm feeling can continue long after the project is done. Now that the cost of commercially available loudspeakers of (almost) all types has dropped to the point where their retail cost may be less than my cost just for the components needed to build them, I find little joy building something I could purchase for less money. Considering eating sawdust gets old quick, and the shop portion of a project usually turns out to be only a fraction of the time investment needed for design development, if a commercial product is "close enough", I'd prefer to buy it rather than build it, even if it costs considerably more.

Last winter decided to begin winding down from semi-large scale production to semi-retirement and sold my line array system originally built in the year 2000 (with a re-design in 2008). The line array system works great for it's main usage, outdoor events with audiences of up to around 5000 spaced as far as 400 feet away, yet was relatively small, light and could be effectively ground stacked, rather than flown.
I retained a smaller system suited for covering venues of around 1000 capacity. Although the conventional small format horn over woofer(s) speaker designs used in the (relatively) small system are fairly decent, they don't fully meet criteria that I have found crucially important for proper sound reproduction and playback. No speaker system currently commercially available meets all 10 criteria, so rather than wait for it to happen, decided to "DIY".

The SynTripP design was developed to meet all these 10 criteria:
1) Flat and smooth frequency response to assure "what goes in is what comes out".
2) High output response to below 100 Hz so subwoofers do not need to be co-located with the main speakers, which are generally elevated. At frequencies below 100 Hz sound output (unless from a large array) is near omnidirectional, so the apparent sound image location does not wander between the sub(s) and main speaker location as it would with the higher acoustical crossover point a speaker with less low frequency output would require.
3) Smooth phase response, necessary for good transient response.
4) Wide dynamic range, the capability of reproducing levels equivalent to instruments such as brass and percussion which can peak in the 125-130 dB SPL (sound pressure level) range at one meter.
5) Low harmonic and amplitude modulation distortion at all SPL levels that will be reproduced. Quite a bit of even order HD can be tolerated, as musically it is simply doubling octaves, while odd order HD is much less tolerable, as it can change the composition, introducing notes not in the original. AM distortion, often (mistakenly) called "Doppler distortion" occurs when a driver's excursion exceeds the linear range of operation, which causes a change in level (amplitude) of the higher frequencies at the same rate (modulation) of lower frequencies. The effect is quite pronounced, making voices sound like they are gargling, and the onset is rather rapid after Xmax (the limit of linear excursion) is exceeded. Clean output at high SPL requires larger drivers with greater Xmax than would satisfy reproduction at less than "live" levels.
6) Low thermal compression during demanding musical passages. At high drive levels loudspeaker voice coils heat up, causing their impedance to rise. Amplifiers, being voltage sources, deliver less power at higher impedance, hence louder average signal results in less output than it would before the voice coil heated. As well as the thermal compression issues, large temperature rises result in a number of other driver parameter changes which can result in a drastically changed frequency response, especially when using passive crossovers.
7) Even SPL over a large coverage area. The low humidity here in the high desert causes high frequency air absorption losses (in addition to the usual 6 dB per doubling of distance loss) to be 10 dB or more worse than in humid environments. To make up for those losses requires as much as 10 times more HF power, making points 4, 5, & 6 more difficult to achieve.
8) Constant directivity (even polar response) with a well defined 90 x 40 degree coverage pattern over a wide frequency range, necessary for each listener to hear the same response. Well defined coverage "edges" are needed to keep reproduced sound out of unwanted areas to reduce reverberation and acoustical feedback caused when stage microphones "hear", and re-amplify the main speaker's output.
9) In addition to the above audio criteria, working in smaller venues (sometimes without additional set up help) and advancing arthritis in my left wrist (getting old sucks) require compact size and light weight, which made achieving the above criteria far more challenging.
10) Power is often limited in smaller venues, making high efficiency a necessity to achieve criteria 1-6, and energy efficiency is just plain good for the planet.

Criteria 1-6 are met by a number of commercially existing designs, though most of those choices conflict with 7-10.
#7 can be met using line arrays, but line arrays conflict with 8-10. Line arrays, having the "design feature" of a destructive near field interference pattern, dropping at 3 dB rather than 6 dB per doubling of distance, so can achieve a more even average SPL than a horn, but when elevated and angled down to the desired coverage area a large horn can actually achieve more uniform coverage. In either case, precise angle adjustment is required, hence the inclusion of the adjustable tilting stand mount in the SynTripP design.
Criteria #8 is the toughest to meet, as it requires a virtual single point source to achieve, and the waveguide must be large to provide defined coverage to a relatively low frequency. In theory, multiple horns can combine for seamless coverage, in practice, a single horn covering the desired pattern works better.

Co-axial speakers using a HF horn in the center of the woofer have been meeting most of the above criteria since the introduction of the Altec Lansing Duplex 601 in 1943. In the mid 1970s, Bill Putnam and Ed Long designed a crossover which time aligned an Altec 604, time aligned co-ax became the monitor of choice for many (if not most) large studio control rooms ever since.

A large studio control room is generally much smaller than a concert venue, to meet criteria 1-8 for large venues I developed the "Maltese" horn system in 1992, a pyramid shaped 3-way enclosure using a conical expansion HF horn centered in the mid horn centered in the LF horn. At 67.5" long with a 45x45" mouth, weighing around 350 pounds with a 13x13 degree HF dispersion pattern, around 18 Maltese horns would be required to provide the 90x40 coverage pattern of a single SynTripP, which obviously would not fulfill #9. The nested horn concept has since been used by CSL, CV, EAW, JBL and probably many others, though none are as narrow dispersion as the Maltese.

During that '92/93 time period the introduction of Christian Heil's L-Acoustics V-DOSC line array using multiple entry HF and offset mid drivers sharing the same horn began to dominate the live sound market. It's fast set up time using less labor and slim form factor allowed more latitude in the placement of the increasingly popular (and progressively larger) video screens, ever more important in selling tickets, as (most) people go to "see" shows. Soon after, most every major speaker company developed their own versions of line arrays, each with enough minor variations of the V-DOSC theme to avoid patent disputes. Decades later, line arrays have "trickled down" and are becoming popular for home use, offering the same low visual impact that has made "column" speakers popular decades before they were commonly referred to as "line arrays".

Already familiar with Tom Danley's Servodrive sub woofers, on a trip to (or from) Florida sometime in that time period I stopped by the Intersonics lab in Illinois for a quick tour of the facilities, getting a chance to actually see his fascinating acoustic levitation device. Before this meeting, I had only seen a patent drawing of the levitator Tom had FAXed me after graciously answering some acoustical questions raised during the development of the Maltese system. I demonstrated to him the directivity, efficiency and "natural" sound of the Maltese HF horn with the tried and true method we old "hornys" still employ, speaking directly through the horn. After a quick description of the Maltese project, I was back on my way.

Sometime later, Tom developed his first line of single point source horns, the Unity (while at Intersonics/Sound Physics Labs) and then the DSL (Danley Sound Labs) Synergy, sharing the classic rectangular conical horn form developed by "Don" Keele in the mid 1970s (also used in the Maltese), but without the diffraction throat (and problems associated with it) that Don generally used in his designs as he went from company to company back then. Although the Synergy line has not gathered much traction in the large scale portable live sound sector, and with billions of dollars worth of line arrays deployed, won't for the foreseeable future, Tom's large Biblically named versions are doing well in both sales and performance, and are actually replacing line arrays in fixed installations in many sports stadiums.

Though the SynTripP shares design features with some of DSL's and other loudspeaker manufacturer's offerings, nothing currently available specifically meets the unique requirements the SynTripP fulfills. Even though at the rate I'm presently doing production it may take years before the use time will catch up to the design/build time, the achievement of the 10 goals made development of the SynTripP worth it.

A dozen years have passed since I purchased the DSP (digital signal processing) used for the development tests of the SynTripP. The DBX DriveRack PA was an amazing (to me) DSP costing $500 to do what used to cost as much as $10,000 in processing. Since then, DSP processing power has increased at a similar rate to computers, and the DBX DriveRack PA is now considered "entry level", using digital versions of analog filters which introduce considerable phase shift. Refinements of the SynTripP will continue when newer DSP using FIR (finite impulse response) filters are employed.
I also plan to download REW, a program that will make distortion analysis much faster than the method I have developed using the Smaart V6 measurement system used for the last seven years.
Post #9 lists the tests undertaken between 10/14/14 and 11/5/14, and DSP settings used with the horn extender. Post # 25 has a more detailed horizontal dispersion chart. Post #41 contains near complete plans and parts lists, Post #61 has the completed parts lists and assembly instructions.

Development of a passive crossover and implementation of FIR after conducting SPL capability and distortion testing are still left on the "critical path", so the SynTripP saga will continue…

Art

Last edited by weltersys; 13th August 2015 at 03:34 PM.
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Old 7th November 2014, 05:56 AM   #2
ErnieM is offline ErnieM  United States
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Very rewarding project Art! Always look forward to your posts. Even liked the history

How does the Celestion hold up to the EV's you were using?
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Old 7th November 2014, 07:10 AM   #3
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Originally Posted by ErnieM View Post
Very rewarding project Art! Always look forward to your posts. Even liked the history

How does the Celestion hold up to the EV's you were using?
Ernie,

I have been using EV DH1AMT drivers since 1992, they hold up great, and nothing i have tested or listened to has been any better for the parameters I find important.

The Celestion CDX14-3050 has less sensitivity than the DH1AMT due to the plastic surround, but may have a bit less distortion in the SynTripP HF pass band.

A friend gave me the CDX14-3050 16 ohm production sample (unavailable in less than an order of 96 drivers) which resulted in the unfortunate problem that getting a matched pair of the standard 8 ohm CDX14-3050 required me to purchase an extra 8 ohm diaphragm to replace the 16 ohm production sample.

My usual diaphragm replacement protocol starts with a thorough cleaning of the magnetic gap, but the CDX14-3050 gap has Ferro-Fluid (a ferrous metal impregnated oil that wicks heat from the coil to the magnet structure) in it.
The replacement diaphragm was not accompanied with any replacement Ferro-Fluid, removal of the 16 ohm diaphragm reduced the FF level (some came out on the voice coil), and to maintain the reduced FF level little cleaning could be done. Disgusting, like changing a car's motor oil and leaving in the old dirty oil filter.

FF affects damping and Fs (resonant frequency), I need to inquire the manufacturer as to how critical the FF volume is to the CDX14-3050 frequency response, and what removing the FF may do to frequency response and power handling. Power handling is not my primary concern, as HF drivers generally distort so badly at a fraction of their rated power that I won't use them near that level.

"Classic" HF drivers do not use FF, if operated in clean air (no floating ferrous metal particulate) they will last almost forever. FF, like any oil, will be contaminated by airborne debris and eventually "go bad".

The 8 ohm replacement diaphragm does seem to be a bit smoother than the 16, but either it is reversed polarity from the 16, or (more likely) I installed it backwards.

After completion of the second SynTripP I'll find out which is the case.
Tests, tests, tests...

Art
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Old 7th November 2014, 08:49 AM   #4
Zero D is offline Zero D  United Kingdom
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10-10 let's do it again, & again

WoW, that's a LOT of thought/time/energy etc etc you've put into this, which has obviously paid off. So you should be rightly proud of what you've achieved. It's a shame we can't hear them ! I liked the history too

I know what you mean about riders. A lot of people who should know better, just take the urine on purpose, just because they can I've heard about some really crazy ones over the years. If more venues had told them to eff off years ago, it wouldn't be as stupid as it's got !
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Old 7th November 2014, 09:59 AM   #5
xrk971 is offline xrk971  United States
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Nice work Art - that is one flat freq response curve. Do you have a plot that shows both woofer and tweeter on same plot to see the XO behavior? Is the XO pure DSP bi amp or have you managed to make a passive XO? I like how the extension turned out - almost looks like a fiberglass molding.
Congratulations!


Btw, you might want to add a link to the development thread.
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Old 7th November 2014, 11:52 AM   #6
TCL is offline TCL  United States
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Art,
Thank you for this. Great work, excellent documentation. I hope to get a chance to build / hear the results of this effort.

Cheers!
Todd
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Old 7th November 2014, 02:32 PM   #7
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Congratulation & thank you for sharing Master Arty. Would you please show the BR ports profile please
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Old 7th November 2014, 10:34 PM   #8
grec13 is offline grec13  United States
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Art,
Thank you for detailed explanation and great project!
__________________
sergey
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Old 7th November 2014, 11:53 PM   #9
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Quote:
Originally Posted by xrk971 View Post
Nice work Art - that is one flat freq response curve. Do you have a plot that shows both woofer and tweeter on same plot to see the XO behavior? Is the XO pure DSP bi amp or have you managed to make a passive XO?
I will be developing a simple passive crossover, but have not yet. Other than the plot in the OP that shows the combined response with no processing, all the crossovers have been DSP. Of interest, the crossover EQ settings created for the tests at two meters high were quite different than the 4 meter high settings below, they were correcting for ground bounce.

After completion of the second cabinet, I'll conduct new polar tests at 4 meters high.

The build came in at 59 hours, I expect finishing the second cabinet will come in at a fraction of that time. The real time "black hole" is all the testing and review/write up process, 155 hours. Between design and build, that's an average of 5.8 hours per day for the last 37 days.

The lists of the tests is quite extensive, the files total 18.1 mega bites.

Art
Attached Images
File Type: png SynTripP LF, HF & combined.png (162.4 KB, 1814 views)
File Type: jpg SynTripP w:ext DRPA 11:4:14.jpg (111.5 KB, 207 views)
File Type: png SynTripP 10:14:14 HF Tests.png (107.8 KB, 187 views)
File Type: png SynTripP 10:21:14 Small port tests .png (168.1 KB, 109 views)
File Type: png SynTripP 10:23:14 Large Port Tests.png (131.7 KB, 59 views)
File Type: png SynTripP 10:24,25:14 Tests.png (98.8 KB, 59 views)
File Type: png SynTripP With Secondary Horn Extension Tests 10:30:14.png (138.7 KB, 55 views)
File Type: png SynTripP 11:4-5:14 Sensitivity Tests.png (147.8 KB, 49 views)
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Old 8th November 2014, 01:25 AM   #10
xrk971 is offline xrk971  United States
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Art,
Thanks for posting the XO plot - looks beautiful. Is that 800Hz -24dB/oct?
I bet the impulse response looks really good too based on how flat and smooth the freq resp looks.

Click the image to open in full size.
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