whats the best way to flush mount drivers? i have a cheap plunge router that i could use and used to use on driver cutouts but i found the dust to be way to much so i moved onto a jig saw.
should i just buy a jasper jig and use both techniques?
also what kind of cutting bit should i use for the tang band 3" driver (to increase air flow on the backside)
should i just buy a jasper jig and use both techniques?
also what kind of cutting bit should i use for the tang band 3" driver (to increase air flow on the backside)
I use the jasper jig with a ryobi plunge router. I put on goggles and a mask and held my breath. With the jig, the holes and rabbets are so perfect and quick it was worth the head rush.
I bought a 45 degree bit and fiddled with the depth until it looked right. I set the depth so that it cut about half-way through the 3/4" mdf, minus the rabbet depth.
I bought a 45 degree bit and fiddled with the depth until it looked right. I set the depth so that it cut about half-way through the 3/4" mdf, minus the rabbet depth.
I get really dusty, but I can't think of a better way to get perfect round and smooth holes then using a router.
I rout out the mounting hole first, then use a rabbiting bit to cut the groove, or cut a rabbit first with a straight cutting bit set to a partial depth and then reset to hole size and cut through (I actually leave 1/16 and then pop it out later with a rotozip or just a hammer and a touch up with file.)
Never been able to get close to as nice with a jigsaw, and if your flush mounting the hole will really show next to the smooth speaker edge.
And I'll probably get cancer, but I don't use a mask or goggles, I just kinda hold my breath..
I also made my own jig from some acrylic, cost me $2, and it's infinitely adjustable.
I rout out the mounting hole first, then use a rabbiting bit to cut the groove, or cut a rabbit first with a straight cutting bit set to a partial depth and then reset to hole size and cut through (I actually leave 1/16 and then pop it out later with a rotozip or just a hammer and a touch up with file.)
Never been able to get close to as nice with a jigsaw, and if your flush mounting the hole will really show next to the smooth speaker edge.
And I'll probably get cancer, but I don't use a mask or goggles, I just kinda hold my breath..
I also made my own jig from some acrylic, cost me $2, and it's infinitely adjustable.
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