Design: Horn High Sensitivity Speakers - diyAudio
Go Back   Home > Forums > Loudspeakers > Multi-Way
Home Forums Rules Articles diyAudio Store Gallery Wiki Blogs Register Donations FAQ Calendar Search Today's Posts Mark Forums Read

Multi-Way Conventional loudspeakers with crossovers

Please consider donating to help us continue to serve you.

Ads on/off / Custom Title / More PMs / More album space / Advanced printing & mass image saving
Thread Tools Search this Thread
Old 15th February 2013, 04:09 PM   #1
diyAudio Member
Join Date: Apr 2011
Default Design: Horn High Sensitivity Speakers

Hi Guys,

A year ago I built an OB based on Saba Green Cones drivers, arround 94db, wonderful speaker, has a size and presence that modern comercial speakers totally lack. I just got tired of them because it's not enough, they don't have enough detail, clearly distort.

So I am ready for a new project.
Collecting all my horn listening experiences: Avant gardes uno and duo, JBL Everest, Altec 19, Fostexs BLH, Lowther BLH, and.

I strongly believe Front loaded horns is the way to go, Because of the details, huge dynamics, great dispersion, high sensitivity, and hopefully great soundstage, but that should depend on the whole system.

I have no experience building horns. but I would like to get better sound on the first try.

Would you be able to help me with the design?

Many thanks.

Last edited by charly chile; 15th February 2013 at 04:21 PM.
  Reply With Quote
Old 15th February 2013, 04:12 PM   #2
diyAudio Member
Join Date: Apr 2011
Please note:
My DAC is a Buffalo III with Legato I/V.
The amplifier, a 71a/45/2a3 compatible SET amplifier (0.7 / 1.5 / 5 Watts respectively).
Please note, this is only one low power amplifier that can use different valves. I am not thinking in triamplification here.
The amplifier is a fine one with Tango transformers, but such a low power. I am thinking I should need 100db speakers at least.

Last edited by charly chile; 15th February 2013 at 04:23 PM.
  Reply With Quote
Old 15th February 2013, 04:16 PM   #3
diyAudio Member
Join Date: Apr 2011
At the moment, I have been trying to read as much as possible, based on that, I am thinking in a supertweeter (JBL 2405), a Mid Horn with some kind of Iwata configuration.
and a Woofer of arround 15 Inches in some kind of box (perhaps reflex, or Onken, don't know).

The challenge seems to be Mid/bass integration, getting a Mid horn going as low as possible.
I am thinking about building my own iwata horn for the mids.
Also, getting a woofer with high sensitivity that can go up and sound nice when doing it.
  Reply With Quote
Old 15th February 2013, 04:29 PM   #4
diyAudio Member
Join Date: Apr 2011
So seems like it has a lot to do with Driver selection.

I have been researching and seems like brands as JBL, Altec, and TAD are out of my budget. So I am thinking to use new drivers. But with my total lack of experience don't know where to go.

Thinking in a JBL 2405 as Supertweeter
For the mids, no idea, it has to go as much lower as possible. Was guessing 1 inch would be better than 2 inches. And looking at brands like BMS.
For the woofer, I have an Eminence Omega 18A available from my OBs, but dont know if that is the right driver. Seems like it doesnt sound very good higher than 200hz with first order crossovers.

So I have a general idea, but not enough knowledge and experience.
But I promess to build something nice if you can help me in the design.

  Reply With Quote
Old 15th February 2013, 11:31 PM   #5
diyAudio Member
Join Date: Apr 2011
No replies?
Maybe my question was not specific enough?

Ok, what if I create a system? Maybe you can tell if it s going to work or make suggestions for change and Improvement?

Ok, here I go:

1. Super tweeter: JBL 2405
2. Mid: bms 4591
3. Bass: Eminence, omega pro 18 (only because already available) in some kind of enclosure.

I imagine having first order crossover points around 400hz and 6khz.
I would like to haveat least 100db
I would like to go down at least to 40hz

Is obvious to me the 97db woofer is an issue! May be go active for the bass?
Is the 2405 and iwata 4591 plus bin bass a good starting point?
I have heard 1 inch CDs are preferable.
Also wondering if a better woofer, like a new pro JBL could improve things.

Help for this enthusiastic ignorant is very needed.
  Reply With Quote
Old 16th February 2013, 07:35 AM   #6
diyAudio Member
Join Date: Oct 2012
Location: Sweden
I would recommend using the 2405 from 9-10kHz and up.
Regarding choosing 1" or 2": If you are to use a super tweeter like the 2405 go for the 2". They will reproduce lower midrange more easy than a smaller diaphragmed driver and will have no problem reaching 9-10kHz.
As always, networks are the most important to get a listenable result. It could be wise to look at an existing design like JBL 4333.
  Reply With Quote
Old 16th February 2013, 01:46 PM   #7
Pano is offline Pano  United States
diyAudio Moderator
Pano's Avatar
Join Date: Oct 2004
Location: SW Florida
Blog Entries: 4
The subject is so vast, it's hard to reply. What systems like this have you seen and heard?
How big can you go? What is your budget?
I run a modified Altec A5 VOTT with 416-8A woofers, Altec 288 compression drivers on 1005 horns and Fane super tweeters (JBL clones). My on custom crossovers. I'm very happy with it.

I have not used the BMS driver, but I'd say it's a good starting point, sure. The Iwata horn is superb. I prefer 1/4" compression drivers to mate with a 15 or 18" woofer, but you can certainly make a 1" work. If you build you horn for a 1.4" driver with an adapter for 1", then you could try different things later.

I do NOT think 1st order is the way to go. You can do it, but it's not likely to sound good. And I do think yo should go active SS on the woofer. It will just be easier to get what you like.

Do you have good ways to measure the drivers and speakers? You'll need it. Also some software to calculate with. Most of the software is free.
Take the Speaker Voltage Test!
planet10 needs your help: Let's help Ruth and Dave
  Reply With Quote
Old 16th February 2013, 03:20 PM   #8
diyAudio Member
Join Date: Apr 2011
Thanks for your answers gents!
I am all ears.

I am committed to have better speakers for my new SET, so I will try to be more specific, so at the end we can have a specification.

My. Current speakers occupies a volume of 150cm x 50cm x 50cm
So my plan is a size like that. Otherwise I will have WAF issues with my already permissive wife.

My budget, don't know, I guess 1500usd for drivers. And I will build enclosures and guides.
I think I will be able to build the iwata with a guide and a router over glued layers of mdf or wood or similar. Then bending and glueing layers for the sides.

I accept your suggestion of running bass SS, not because I like it, but because I cannot think a better option to do it with a SET of two watts.

For measurements I have a calibrated berihnger mic with a phantom power soundcard. I have been playing with Holm Impulse software.

I have my Buffalo DAC with legato IV, it will go balanced to a pair of tamura transformers and then to the SET 45 amplifier.
I also have a Minidsp, but I think think minidsp is ok but is not audiophile quality, and DAC is so important to use something cheap.

I have listened to Everest 55000, few models of Avant Gardes and Altecs 19. So I think horns is what I need to get that incredible slam, detail, dinamics and directivity.

Why you recommend 9-10k instead of 6khz for XO point?

Can I keep over 100db sensitivity with higher order crossovers?

Know woofers that will be good in the mid bass region up to 1khz?
Just don't know which woofers can move air (15 inches) but can blend gracefully with the horn.

Why do you prefer 1 1/4inch CDs for integration with 15inch woofers?


Last edited by charly chile; 16th February 2013 at 03:33 PM.
  Reply With Quote
Old 16th February 2013, 03:22 PM   #9
diyAudio Member
Join Date: Apr 2011
I look quickly at the 4333 speaker, seems expensive
In chile would be even more after shipping.
I am concerned it only has 94db, wondering if that would be enough for a 45.
  Reply With Quote
Old 16th February 2013, 03:59 PM   #10
Helmuth is offline Helmuth  Netherlands
diyAudio Member
Helmuth's Avatar
Join Date: Oct 2008
Location: Winterswijk
I would not make a 3 way because it only will cause interference because the CTC spacing is to big.

Just make a 2 way and look at the HF driver to have good flat response up to 18kHz.

Horn. $185,-
AutoTech JMLC-400 - Horns DIY Sound Group
Click the image to open in full size.

1,4"horndriver RCF cost over here $350,-
Click the image to open in full size.

Woofer 18sound 15" cost $230,-
Click the image to open in full size.

Beyma 15lw30
Click the image to open in full size.[/QUOTE]

Click the image to open in full size.
Click the image to open in full size.
Click the image to open in full size.

This would make a 100dB 1Wmeter 2way system possible 35Hz-20kHz -6dB. Drivers and horn $763,- for one loudspeaker. And 3way will only increase cost and give less pin point sound stage.

Here my own horn system 94dB 1wmtr 30Hz-20kHz very precise pin point stage accurate inpulse behaiviour. Nice clear HF without super tweeter, in fackt I never had better sparkling HF I am using a 2" titanium diaphragm HFdriver. But I think now a 1,4" driver has best of two worlds over the band with. You will have the desired point source wave front when you make it 2 way.
photoshoot OB MK1, at least they sound good
Click the image to open in full size.
( (( KUGELWELLE )) )
recent projects :OB-mk1 /fatboy / monitor-xl / Horn-AM / dappolito / td124-mk1-rb301 / Hybrid-pse / Vfet

Last edited by Helmuth; 16th February 2013 at 04:24 PM.
  Reply With Quote


Hide this!Advertise here!
Thread Tools Search this Thread
Search this Thread:

Advanced Search

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off
Trackbacks are Off
Pingbacks are Off
Refbacks are Off

Similar Threads
Thread Thread Starter Forum Replies Last Post
Phase plug design for high-directivity horn Spatz Multi-Way 2 4th October 2014 06:34 PM
How do I design a back chamber for a horn speakers. djn Multi-Way 15 27th November 2010 03:40 AM
High Sensitivity, low cost bookshelf speakers? jonnythan Multi-Way 7 1st March 2006 12:50 AM
High sensitivity(>90db) budget speakers wanted kmj Multi-Way 40 28th April 2005 04:23 AM
High efficiency (HORN) vs Conventional design mbon Multi-Way 13 8th June 2004 11:30 AM

New To Site? Need Help?

All times are GMT. The time now is 04:38 PM.

vBulletin Optimisation provided by vB Optimise (Pro) - vBulletin Mods & Addons Copyright © 2017 DragonByte Technologies Ltd.
Copyright 1999-2017 diyAudio

Content Relevant URLs by vBSEO 3.3.2