Apollo Construction Diary

Status
This old topic is closed. If you want to reopen this topic, contact a moderator using the "Report Post" button.
diyAudio Member
Joined 2004
Some finishing done today.

attachment.php


attachment.php
 

Attachments

  • 20130504_151036.jpg
    20130504_151036.jpg
    216.1 KB · Views: 2,071
  • 20130504_165432.jpg
    20130504_165432.jpg
    185.6 KB · Views: 2,043
Machine time was quite long compared to MDF but you have to go a lot slower and lighter. I did 8 parts in a day with each taking about 30-40 minutes. Most of that was the engraving - painfully slow.

Thanks Ant. What sort of feed speeds, rpm, and depth of cuts were you using? I suspect it takes quite a while to get all the way though a sheet of the alum.


They're sprayed with clear etch and then regular clear coat. If you don't etch then the paint will sit on top of the alu and flake off eventually.

Ah. Etch! I suspect that's where I've gone wrong in the past. It's not something I've done very often, but I'll remember to do that next time I attack some.

Latest updates on the speakers looking superb BTW.
 
diyAudio Member
Joined 2004
Cheers Gordon :)

What sort of feed speeds, rpm, and depth of cuts were you using? I suspect it takes quite a while to get all the way though a sheet of the alum.

1.5mm DOC, 800mm/min and 9000rpm with a 6mm single flute cutter. This is about the quickest you can go if you want a good edge finish. I have had it at 3mm with 1m/min but was getting deflection of the gantry/cutter. Any more than that and I think it would significantly shorten the life span of the machine or you'd start breaking cutters.

You can get by cutting aluminium on these CNC routers and get some nice results with the right cutters being careful to dial in your feeds and speeds but I wouldn't fancy doing it often on larger jobs. Its fine for things like amplifier plates and such though.
 
diyAudio Member
Joined 2004
Here's a one off design for a member on here. They're veneering the cabinets and painting the baffles.

Drivers are RAAL 70-20XR, SS 15W Revelator and Seas L26ROY.

attachment.php


attachment.php


attachment.php
 

Attachments

  • Pauls Speaker.62.jpg
    Pauls Speaker.62.jpg
    85.8 KB · Views: 1,052
  • 20130510_183230.jpg
    20130510_183230.jpg
    270.6 KB · Views: 960
  • 20130510_183257.jpg
    20130510_183257.jpg
    246.8 KB · Views: 957
1.5mm DOC, 800mm/min and 9000rpm with a 6mm single flute cutter. This is about the quickest you can go if you want a good edge finish. I have had it at 3mm with 1m/min but was getting deflection of the gantry/cutter. Any more than that and I think it would significantly shorten the life span of the machine or you'd start breaking cutters.

You can get by cutting aluminium on these CNC routers and get some nice results with the right cutters being careful to dial in your feeds and speeds but I wouldn't fancy doing it often on larger jobs. Its fine for things like amplifier plates and such though.

Thanks for the info. That's faster/deeper than I was expecting TBH. What's the cutter you were using? I suspect my carbide spiral cutters would be capable of alum, but they're 2 fluted.

I've got a couple of (non-loudspeaker) related ideas I'm considering, and I'd love to try them in aluminium. They're small, so I would be happy trying just 1mm DOC, but I'm worried my router may not be too great at 9000rpm.


Small update on the One.20

Nice. I particularly like the sock/underpants support for the front baffle :D.
 
diyAudio Member
Joined 2004
Its getting to my favourite part of any build. Spraying! I've been agonising over colour choices for more hours than I dare admit. Here's the one's that I've settled on.

First is a metallic black, which is a little more interesting than the usual straight gloss black.

attachment.php


attachment.php


Pearl white. For such a simple colour I've had a hard time tracking down the one I wanted. Most of the pearl whites are slightly creamy and I was looking for a clean looking white.

attachment.php


Not so subtle here is a deep red candy tint over a shimmering silver. Looks stunning in the flesh.

attachment.php


attachment.php


And finally a blue pearl.

attachment.php
 

Attachments

  • 20130521_212545.jpg
    20130521_212545.jpg
    170.1 KB · Views: 987
  • 20130521_212945.jpg
    20130521_212945.jpg
    158.2 KB · Views: 954
  • Base_Metallic_Black_custom_paints.jpg
    Base_Metallic_Black_custom_paints.jpg
    170.1 KB · Views: 968
  • Blue_Grape_Pearl_Custom_Paints.jpg
    Blue_Grape_Pearl_Custom_Paints.jpg
    100.2 KB · Views: 986
  • Snow_white_pearl_base_custom_paint.jpg
    Snow_white_pearl_base_custom_paint.jpg
    91.6 KB · Views: 963
  • Deep_Red_Candy_www.specialistpaints.com.jpg
    Deep_Red_Candy_www.specialistpaints.com.jpg
    81.1 KB · Views: 955
Status
This old topic is closed. If you want to reopen this topic, contact a moderator using the "Report Post" button.