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Multi-Way Conventional loudspeakers with crossovers

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Old 10th March 2011, 03:52 AM   #1
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Default Corrugate speakers...aka cardboard

Here are some budget project speakers I built this week. The pyramid speakers are made from 500 pound test triple wall corrugate (aka cardboard). I fitted them with Vifa A10CC-07 (made for M&K and $5 from deepsurplus.com) two way drivers and Eminence Alpha 8 ($45 from Parts Express) woofers. Simple 3-way crossovers from Parts Express and it is amazing how good they sound.

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Old 10th March 2011, 04:20 AM   #2
dhieber is offline dhieber  United States
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A very innovative build. Some questions. How did you join the edges of the cardboard? Is the woofer box closed or ported? What are the crossover frequencies and slopes? Thanks.
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Old 10th March 2011, 11:58 AM   #3
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Originally Posted by dhieber View Post
A very innovative build. Some questions. How did you join the edges of the cardboard? Is the woofer box closed or ported? What are the crossover frequencies and slopes? Thanks.
They are hot glued but on a industrial level

Click the image to open in full size.

There are no ports and they are not totally sealed at this point. The bottoms are open. Whatever they are sitting on acts like the bottom of the speaker. On carpet a bit of air flow, more like polyfill, but I don't see much difference in sound. They still have nice bass for such a small woofer.

Crossover frequencies of 800 Hz and 5,000 Hz with 12 dB per octave roll-off.
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Old 10th March 2011, 02:30 PM   #4
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A picture to show what triple wall is.

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Old 10th March 2011, 06:23 PM   #5
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Wardsweb, do you have some kind of mind reading ability?
You have just answered my question before i was able to post it, lol.

Thank you for the info.
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Old 10th March 2011, 07:36 PM   #6
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Okay, now we need to see some box resonance tests....
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Old 11th March 2011, 12:07 AM   #7
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Nice work, I've got a heap of heavy double wall available for free, must try it soon...
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Old 11th March 2011, 12:27 AM   #8
TerryO is offline TerryO  United States
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I think, based on a bit of experience, that cardboard is a wonderful material to use with speakers. Just to state my position, I'm in the "Pulp is Pulp" camp, although I certainly believe that different glues, adhesive materials or finish can affect the sound.

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TerryO
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Old 11th March 2011, 01:46 AM   #9
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I've built more than a few cardboard boxes.

After building my last pair of cardboard speakers (Mets with a set of TB unobtainium 3"), i realized that Chris could have thrown a pair of plywood boxes in half the time it took me.

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Old 11th March 2011, 02:41 AM   #10
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I have the advantage of working at a corrugators. I built the boxes in about 20 minutes in our design room. Any job is easier when you have all the correct tools at hand. Add another 30 for cutting the holes, adding drivers and crossovers. So in round numbers, it took about an hour.
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