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Multi-Way Conventional loudspeakers with crossovers

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Old 21st September 2010, 11:21 PM   #1
MWG is offline MWG  United States
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Default Zaph 5.2 and 5.3c

Hi everyone. I recently finished building my first set of speakers. Granted, since I am a first-timer, I did go with a kit. I am a college student and decided to do this as a summer project, and damn its been fun. Unfortunately, now I want to build more... but then again I am still a college student, and don't have the funds to continually feed this new addiction.

Anyway, while I was looking around for what I wanted to build as far as kits go, I was amazed at how few examples of finished kit projects there are out there. I know that first-timers aren't exactly the most likely people to put their stuff out there for people to see. Which is exactly why I'm posting my project. Though, I do regret not taking any photos of the building process. So, anybody looking at the Zaph kits, here you go. This may be the low end of what is possible with these kits, since I didn't deviate much from the basic cabinet plan.

While, I know I don't have much experience with higher-end audio, I can say that I LOVE the way these speakers sound. I know they don't have an incredible low end, but when paired with a sub, who cares? Mid-range is absolutely phenomenal. The performance for the price of these kits are simply amazing.

That said, here are some photos:
Attached Images
File Type: jpg Zaph ZA5.2 set.JPG (212.0 KB, 383 views)
File Type: jpg Zaph ZA5.2 front.JPG (203.4 KB, 369 views)
File Type: jpg Zaph ZA5.3c_topleft.JPG (196.9 KB, 357 views)
File Type: jpg Zaph ZA5.3c_close.JPG (192.1 KB, 347 views)
File Type: jpg Zaph ZA5.3c_front.JPG (209.8 KB, 342 views)
File Type: jpg Zaph ZA5.2 ZA5.3c left.JPG (201.0 KB, 112 views)
File Type: jpg Zaph ZA5.2 ZA5.3c front.JPG (211.4 KB, 128 views)
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Old 22nd September 2010, 12:03 AM   #2
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What is the finish used?
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Old 22nd September 2010, 01:57 AM   #3
MWG is offline MWG  United States
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I used a simple black metallic spray and then lacquered. Ideally I wanted kind of a gun metal look to them, but could never find the right paint for that.
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Old 22nd September 2010, 04:53 PM   #4
Maron is offline Maron  United States
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Those look really nice! The most important thing is that you like them and the way they sound, and I am sure they really do sound good since it is a Zaph design. Plus you get to tell everyone I made those myself. You have every right to be proud of an excellent first project!!
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Old 19th October 2010, 05:21 AM   #5
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Awesome!

I cot my 5.2 parts last week and am setting up the circle templates to cut this week hopefully.

This is my first set of 'good' speakers and I can not wait to get them done!
Don't wanna take over this thread, so I'll do my own later.

These Zaph drivers look incredible.
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Old 19th October 2010, 07:57 AM   #6
Shaun is offline Shaun  South Africa
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Quote:
Originally Posted by MWG View Post
I LOVE the way these speakers sound
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Old 13th November 2010, 03:39 AM   #7
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I really like the metallic black! I think my boxes will use that. I finished my baffles a few days ago in mahogany ply.

what is the preferred sealing method before spraying mdf with a rattle can?
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Old 15th November 2010, 05:58 PM   #8
MWG is offline MWG  United States
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I don't know what kind of area you have setup to paint, but make sure you have the surface as perfect as possible before painting and then really pay attention to keeping dust out while painting and between coats. Other than that, I put down two coats of cheap primer. Sand between coats. Then for the final metallic paint, I put two layers on the bottom surface first. Then I put down two coats on the other 5 sides all at once. With the rattle can you have to watch out for when the can gets close to running out, most will start putting out a paint with a little different consistency and texture. I learned that the hard way on the first speaker and had to sand it down and redo it. So, unfortunately I'd stop using the can when you've used about 3/4 of it. Finally, after the paint, I put two layers lacquer in the same order as with the metallic paint.

I may not have the best method for this, but it did work for me. I did this in my garage with very limited space. Hope this has some value for you. Good luck. I'd love to see how yours turn out.
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Old 22nd November 2010, 01:35 AM   #9
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Thanks I wasn't sure if spray primer (for wood) was ok on mdf. I'm too busy enjoying listening to them to take them out and paint them now though As soon as the novelty wears off I'll get annoyed by the bare mdf...
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