Internal speaker cable for high power disco/pa cabs

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I'm planning on making some 3 way disco/pa speakers which will be used in medium venues at high volume levels.

I've got the plans,the construction guide and I know what drivers and crossovers to use,and I've got all the tools and the 18mm plywood.
Eminence Delta 15 [400w rms] for bass,Eminence Alpha 8 MR[125w rms] for midrange,Eminence APT150 compression horn and driver combination[85w rms] and a Eminence PXB3-5K[600w rms 3 way crossover].

I'm going to be driving them with a 600w rms into 8 0hm per channel power amp.

But nowhere is any indication of that size[gauge] internal wire you have to use.So I guess 10 gauge-14 gauge OFC cable for the bass driver,14 gauge-18 gauge for the mid driver,16 gauge-24 gauge for the tweeter.
How can you tell when buying a certain thickness of loudspeaker wire how many amps and watts the cable can handle?
Also the shop sells 22 gauge ofc ,high temperature wire,which has silicon insulation,and can handle 300 0c short time,180 0c long term and can handle 35amp,600v max.Is this cable suitable for loudspeaker cable,it seems weird that 22 gauge cable can handle 600v and 35 amp.The shop is Maplin electronics.
www.maplin.co.uk
 
I use personally 8Ga 665 strand on my base drivers and 12Ga on all others for interior wiring....its overkill but I dont like the connectors for the smaller guage wires
 

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*SIGH*

Some of you have OBVIOUSLY never had wires melt on you before, because you have to run x current through y length of z-sized cable and it just doesn't have the poop for it...

LEMME TELL YA, the owners of the venue do NOT like having to fix the floor after you've burned a hole in it with molten copper! The people attending the disco also don't particularly relish the smell of charred polymers! Best of all, the music coming to a sudden end, along with, potentially, your soundsystem, is no fun at all!

www.siriusone.com sells spools of 250' 8-guage OFC 2-conductor wire for $50, I think. That will definitely be enough, unless you're running the wire more than maybe 1/2 mile.
 
As long as there is more copper in lead than vc then vc will melt first.
Iam with Mr feedback but I use cat five x3 briaded with colors for + and white & colors for - . thats 12 strands each way. Ive got 600w into sub and when the house shakes the cable stays cold.
Mark
 
Bill Fitzpatrick said:
Just use 16 guage zip cord. Save money. With 4 foot runs, even IF you can hear the difference between zip and some esoteric wire in a home environment it wouldn't show up in your application.

I second that :)

The Paulinator said:
Try the wire from a Sega Genesis controller. I have found it to sound much better than, say, a Playstation controller. If the piece is not long enough you can connect them end-to-end with some well-chewed bubble gum.

lol!

Personally, I'd just use the first ~2.5mm^2 cable that came to hand. It's really not critical. I would only splash out on Van Damme for external runs, where you need its robustness.

See ya,
Tim.
 
MadMax said:
As long as there is more copper in lead than vc then vc will melt first.
I am with Mr feedback but I use cat five x3 briaded with colors for + and white & colors for - . thats 12 strands each way. Ive got 600w into sub and when the house shakes the cable stays cold.
Mark
12 Pair has plenty of copper, sounds very good and is a lot less mucking around than braiding Cat-5.
nowadays I don't bother to use anything else.

Eric.
 
>I'm planning on making some 3 way disco/pa speakers which will be used in medium venues at high volume levels.

>I've got the plans,the construction guide and I know what drivers and crossovers to use,and I've got all the tools and the 18mm plywood.
Eminence Delta 15 [400w rms] for bass,Eminence Alpha 8 MR[125w rms] for midrange,Eminence APT150 compression horn and driver combination[85w rms] and a Eminence PXB3-5K[600w rms 3 way crossover].

>I'm going to be driving them with a 600w rms into 8 0hm per channel power amp.

>But nowhere is any indication of that size[gauge] internal wire you have to use.So I guess 10 gauge-14 gauge OFC cable for the bass driver,14 gauge-18 gauge for the mid driver,16 gauge-24 gauge for the tweeter.
====
The wire in the speaker to the woofer should have at least as much cross sectional area as its leads from the amp, which ideally will be sized based on minimal voltage drop over their length. The mids/HF are isolated by their respective XOs, and while their gauge should be based on the same voltage drop parameters, the distance from the speaker's terminals to the driver's will be so short that their gauge will be quite small.
====
>How can you tell when buying a certain thickness of loudspeaker wire how many amps and watts the cable can handle?

>Also the shop sells 22 gauge ofc ,high temperature wire,which has silicon insulation,and can handle 300 0c short time,180 0c long term and can handle 35amp,600v max.Is this cable suitable for loudspeaker cable,it seems weird that 22 gauge cable can handle 600v and 35 amp.
====
There are charts based on application, heat rise, insulation, etc., in the various UL/NEC/NFPA classes. A wire may have a number of different current ratings depending on the app. it's used in. Any wire is suitable if its gauge is sufficient to handle the required current over the desired distance without breaking down. It may not perform as you want it to for a variety of reasons, but technically, it's suitable.

FWIW, solid core silver plated copper has the lowest voltage drop over distance for a given guage, and what the following is based on, so if stranded or twisted pairs are used, the results should in theory be derated ~20%. I normally just go to the next larger size and use the conductors out of Romex for both speaker leads and woofer internal wiring, and armature winding wire for the other drivers. Anyway, here's an old post of mine about calculating wire runs:

Assuming you don't want the wire to act as a resistor to either flatten a
rising response or better match the impedance of a tube amp, then the size
is determined by how much voltage drop you consider acceptable.

Using the driver's Pe, Re (or total Pe, Re if multiple drivers are used),
then with the formula:

I = (Pe/Re)^0.5

you can calculate ~ max current draw capability. If this number is >the
amp's rating, then you may clip it on loud passages.

To determine wire size required:

Circular Mils (CM) = (2*L*I*10.8)/VD

Where:
L = length of wire in ft
I = max current of circuit
VD = voltage drop

Some rounded off CM values:

32ga = 64
30ga = 100
28ga = 159
26ga = 320
24ga = 404
22ga = 640
20ga = 1024
18ga = 1624
16ga = 2580
14ga = 4109
12ga = 6529
10ga = 10384
8ga = 16512

Example:

Pe or short term peak rating = 400W
Re = 3.4ohms
wire run (one way) = 20ft
VD = 1V (this is considered the max acceptable, I usually use 0.3-0.5V)

Sqrt 400/3.4 = 10.846A

(2 x 20 x 10.846 x 10.8)/1 = 4685.472CM, or 12ga.

As you can see, small wire/long distances can eat up amp headroom.
Conversely, if the amp is near/on the speaker, acceptable wire size becomes
tiny (or Vd vanishingly low if a large gauge is used).

At what point downsizing the wire becomes audible is of course dependent on
the individual and his system/room.

HTH,

GM
 
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