Heater regulator for guitar amp?

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I have been thinking of pulling a pair of power tubes to reduce the power from a Peavey Valve King guitar amp, but the heaters are series connected. Could someone lead me to information on the technical difficulties of just throwing in a regulator to keep the voltage at 6.3v? The heater supply is feeding 2 heaters per side, and I figure I would rather not just throw in resistors like the valveking wiki mod page suggests. I understand the high voltages in this amp do not bleed off on their own and plan to take precautions, but see no immediate problem with a regulator addition to the low voltage before the heaters. Any help would be appreciated.

Josh
 
You can do a simple way by cutting active elements of the tube, and maintain them in his sockets.

Did this for my niece's husband's Classic 30. He replaced his tubes and I used two of the old ones. You also have to plug into the external speaker jack with an open male plug. It switches the windings and gives the correct impedance to the tubes. I am guessing the two amps are similar.
 
I really can't say the tube heaters are under any stress in these amps. Tubes fail in all tube amps, it isn't rare. But what is rare is a failed heater. They happen, but are way down the list of failures.

This amp is a series string of 0.9A.

The Classic 30 trick was to take old EL84 tubes and cut off all the active pins except the heaters. Then those completed the series string. You could do something similar with the 6L6s, but what a pain in the butt it would be.

Gingertube's Idea is simple, each tube has its own screen resistor in this model (not all do), so removing it is just that simple, pull the resistor.
 
I don't know of any valves designed for series heater wiring currently in production, but when they were, they not only had specified heater current, (though various voltages) but controlled warm-up time too.

This was viewed as worthwhile, because otherwise a faster heating filament will end up with a higher than rated voltage across it, increasing the thermal shock at switch on. Additionally, series connected heater equipment often included an iron-hydrogen resistor, usually referred to as a "barretter", to regulate current flow.

I doubt that 6L6 and 12AX7 will have similar warm-up times, series wiring will exacerbate that and cause additional switch-on stress.

If a regulator is to be used, I suggest it be wired for current, not voltage
, regulation. Apart from a somewhat higher voltage across the regulator until all the filaments are hot, which might mean a slightly beefier regulator being required to cope with the temporarily increased dissipation, it doesn't add complexity over choosing to regulate voltage, but does do something that Peavey should have done in the first place.


 
So if I am understanding this, the easy way would be to use 2 of the 4 tubes as a "heater dummy" either by cutting pins off an old set or removing just the 330ohm screen resistors (R5 and R6 on the schematic) to half the output tube circuits. Leaving the 1.5Kohm resistors from V3 to the output tubes wont hurt anything?

The other way would be to wire in a current regulator for the heaters that puts out .9A, allowing me to add or remove the tubes as output requirements change. If I went that regulator route, it would need to dissipate a good deal of power when first powered up, and as the heaters warmed, settle down, right? I wonder if one could be built with an LM350 circuit.
 
For the old series heater tubes for radio and TV, that controlled heater warm up characteristic thing mattered, especially with a many-tube string and with disparate heater voltages. And I am sure in this instance, they donl;t all heat up in identical fashion, but whatever they do, it is over in seconds, and doesn't hurt the tubes.

Yes, the suggestions are either make heater dummy tubes, or disconnect the screen resistors for two of them. I suppose a resistor could be calculated for each missing tube instead of actually making a dumkmy, but haven;t thought about it.

If you open the screen circuit of the 6L6, it will stop conducting. No, nothing will be harmed by leaving the control grid connected via the 1.5k stopper. IN fact if you look at the schematic, you will see that that is how Peavey implements a standby, by removing screen voltage. The power tube plates remain live. Won't hurt it to have onloy two of the tubes thusly turned off.
 
Data at dawn then Enzo? :D Here's mine:

On an EMC 213 emission type tester, with correct settings as per the manual, testing for 'quality', and testing valves from cold.

The meter stays at the left hand stop for a while, then rises reasonably quickly towards it's final reading, slowing towards the end. I timed how long it took from plug-in to the meter needle appearing to be within a needle's breadth of its final position. Not high precision, I know, but a start, at least.

I tested five different valves, results as follows, times in seconds:

JJ ECC83S #1 16 and 13

JJ ECC83S #2 15 and 13

Sovtek 12AX7
25 and 25

RCA 6L6GC
26

MESA 6L6GC
40

The double triodes were new, the 6L6GCs were used but still reading good for quality.

Still undetermined is resistance, cold and hot. We didn't lay a wager on the times, I'm certainly willing to lay one on the resistances changing substantially during warm up.

Connecting any valves heaters in series without current regulation is poor practice, let alone
uncontrolled warm up types.
 
Thanks everyone, for your help. Think I'm just going to pull the resistors out (for now).

Not a bad plan. Suitably rated resistors will have more or less constant resistance, so peak heater dissipation during warm up will be less than with a voltage regulator. Dissipation should be about a dozen watts running, higher than this during start-up, 20 to 25W rating should be about right.
 
Oh, no argument about the tubes taking a moment to heat, and that their resistance changes as they do so. If you want to replace a tube heater with a resistor, you need to determine the hot resistance, not the resistance you measure with a meter. (Hot resistance would be current through and voltage across, then Ohm's Law.)

So if you want to wager on the resistance change, well you won;t lose. I'd buy you a pint anyway.

MY only beef in the debate is whether that is a concern for the amp owner. My position is that any brief skewing of the currents and voltage drops really does no damage to the tubes. As someone who works on these amps for a living, I can count on my fingers the number of tubes I have had to replace for failed heaters in the last decade. They are just more robust than that.

SOme people freak out when certain brands of 12AX7 flare bright white for a second at power up. Plain old 6.3,not in some series arrangement. I don't remember which, but after a time or two you get used to seeing it.

The Peavey total series heater string like in this ValveKing is fairly recent, so not having seen a heater related failure there doesn;t tell me much. The Peavey Classic 30 has four little EL84s with heaters in series. They have been making them that way the last 18 years. Very popular amp. EL84s fail or wear out quickly enough in ANY amp, but I find darn few heater failures in them. Peavey also runs 12AX7s in their preamps in series across DC power supplies. Like four of them strung between +24 and -24, or three across +/-18vDC. Never seen one burnt out... so far. Keeps hum down, running them that way.

One design idea behind these series heaters is that a common weakness in tube amps is the heater connections. Talking printed circuit boards now. COnnector pins carrying the heater currents heat up and even burn out. Heaters stop or get intermittant. Bugera even sent out bulletins saying just hardwire the transformer molex connector. By running these heaters in series, they only need a 0.9A current supply. The starting surge will be greater than that, but it lasts only seconds and is not going to heat the connectors.

That 0.9A will need to be at a higher voltage, but the power transformer can be wound with thinner wire, and the connectors won;t burn up like they do on high current supplies.
 
My initial thought was that in this instance that a resistor in series with a heater string would still be inferior to a current source, as there would be an initial (limited by the linear resistor instead of heater) current spike on startup. Eventually, I may try to put in a current source, so tubes could be pulled or added in pairs with little thought to the state of the heaters or screen resistors. However, if the evidence points towards tube heaters being more rugged than suspected in this application, then it may not matter a whole lot other than the convenience of automatically delivering the right currents. If I'm horribly wrong here, hey I'm learning, and working through this...
 
COnsider this. If I am right and it doesn't much matter, then adding current control circuitry certainly won't hurt anything or even get in the way. If it does make a difference, then your idea sounds like it would work. SO doing it doesn't really present a lot of downside.

Tube heaters have a low resistance cold, and it rises as the filament gets hot. Without me thinking it through, it would seem to me that a plain resistor would be better than a tube heater in that regard. The resistor is already at the hot resistance of the tube. It is as if there is already a hot tube in the socket. If you just had four resistors in series, there would be the target current from the first moment, and it would remain steady. NO cold surge. Now if you replaced one resistor with a tube, then you would start to see a cold surge. The more resistors you replace with tubes, the greater the cold surge, because the total resistance cold goes down. SO it seems to me that two tubes and two resistors would be easier on the tubes than it would be with two more tubes in place of the resistors.

That is an opinion, I could be wrong.
 
You are right, resistors start out at a resistance and stay there. heaters would start low resistance and normalize once warm. I'm just wondering how much extra heating time a ballast resistor would add to startup... Probably would take less time to heat up than using a current source but more time than if it was all heaters in series. For the time being, I'm just gonna pull the screen resistors for 2 of the tubes, and when I find a suitable current source to put in, I may go with that. The current source would allow me to simply jumper the heater pins in the sockets to remove half the tubes. If I need full power, no disassembly would be needed to go back.
 
With 2 tubes out, will the bias for the remaining tubes stay within expected range?

Possibly, but definitely check it!

Also, the 16/8/4 ohm switch will need to be changed to half the actual speaker impedance right?

Sounds right to me

.........The more resistors you replace with tubes, the greater the cold surge, because the total resistance cold goes down. SO it seems to me that two tubes and two resistors would be easier on the tubes than it would be with two more tubes in place of the resistors.

That is an opinion, I could be wrong.

Again, sounds right.

I know that actual heater failure is normally quite rare, but I believe that thermal cycling of the whole valve has a big impact on tube life. This is based on some reading and reasoning, rather than any testing on my part.

One thing that particularly stuck in my mind was an account of much extended tube life being achieved in the WW2 Colossus cryptanalysis computer at Bletchley Park, partly by never turning the thing off.

Obviously heater dissipation is a fairly small fraction of the total in an output valve, but as far as I know, the mechanical tolerances in valves are tightest close in to the cathode, relaxing somewhat further out. Also, possible effects on the coating of the cathode might be worth considering.

Good point about not putting darkskeptic off, Enzo. I hope I haven't done that, if I have, then apologies and yes, I'm probably over-doing it, these amps clearly do work.

I don't suppose there's a big rush on to research this stuff, so we'll probably have to make do with discussing it over a few beers. My round I think.

:cheers:
 
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All your help was awesome in this, and even the more heated discussions bring other knowledge and viewpoints out. What can and can't be done in audio is not always obvious to a beginner like myself. Ive read Morgan Jones' Valve Amplifiers book, and several other books on audio, but I learn just as much from this forum... The amp works and sounds great now at 50W, and in the future I may experiment further with it.
 
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