THE WIRE conglomerate build thread, impressions and gallery

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Ok, I'll keep my questions here. Sorry for cross posting. I was just intending to get more opinions from different people. The Wire thread has a lot of readers. Anyways thak you guys for answers. But then again another question appeared about what pot should I buy for my SE-SE project. My budjet for pot will be 16$ including shipping to East europe. For the moment I don't cosider to spend more on pot. As in near future I won't have a DAC or a project with digital attenuation. Otherwise i would go potless.
 
Depends what source you want to use really and if you want to use more than one input into your headphone amp.

Worth pointing out that wm8742 isn't actually a step forward compared to the wm8741, its a newer version but is actually just a cheaper chip to manufacture, not a better chip.
 
So, I'm soldering the PSU for The Wire, and I am getting nowhere trying to solder the heatsinks with my soldering iron. I've noticed before that it is a bit underpowered for the bigger stuff, so I am going to bite the bullit and get a bigger one to solder thicker wire and heatsinks. What are you guys using? 40W, 100W?
 
nothing wrong or awkward about the layout i'm sorry to say, something wrong with your tools and possibly technique, its not what i would call a big ground plane. my hakko 936 handles it just fine and its hardly industrial strength, probably you guys dont have suitable tips either? you are much more likely to do damage with not enough heat, nor enough mass and exposing the parts to the heat for extended periods
 

opc

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Joined 2004
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Hi Guys,

Practice makes perfect, but in the case of your iron Jarno, it's definitely time for a new one!

Thermal spokes were used on all ground plane joints, so they should be no harder to solder than any of the other joints. If your iron is struggling with soldering the pots, then there's something badly wrong with the iron!

I personally use the following iron, and would strongly recommend it:

Catalog No. WD1001 Product Detail

It's an 85 watt iron and I typically solder at 740F for SMD work, and 850F for things like the heatsink pins. I found mine at a local electronics store for $269. Before that, I use a Hakko 50W which also worked very well.

The heatsink pins are quite difficult to solder, even with a powerful iron, so I'm not surprised you were having trouble. They don't absolutely need to be soldered, however, as the benefit is mostly just mechanical integrity.

Another option would be to pull the pins out using a vice or pliers, and use some small self-tapping metal screws to affix the heatsinks to the PCB.

Overall, there is indeed a learning curve if you've never done SMD work before, but it's certainly worth learning. Once you get better at it, you'll find it faster and easier than PTH work, and the resulting layouts are almost always better with SMD. Take your time, keep at it, and remember that this step is a big part of the DIY experience! Think of it like a model car or a ship in a bottle, it doesn't matter if it takes a month to complete, the important part is to do a good job and make sure everything is in the correct place.

Cheers,
Owen
 

opc

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Joined 2004
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qusp is also correct with his points on using the correct tips. I know I've written at least four times before, but i'll write it here again:

DON'T USE FINE POINT TIPS, EVER!!!!!!!!

The single biggest mistake you can make is thinking "SMD parts are small, so I should get a really small pointy tip to solder them with!"

Always use a 2-4mm chisel tip for all SMD work. Anything smaller than this doesn't have enough thermal mass to allow for proper joints. You'll end up overheating the joints waiting for the iron to get back up to temp, and you'll get cold solder joints everywhere because the solder won't get hot enough to flow properly.

You want a lot of heat, a large thermal mass, and you want to heat the joint quickly, get the solder to flow well, then get the heat source off the joint quickly. This prevents thermal damage to the parts, and allows for good solid joints.

Cheers,
Owen
 
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