Foam Core Board Speaker Enclosures?

Founder of XSA-Labs
Joined 2012
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Foam core can be surprisingly strong when formed into structures like a C channel with bracing. 24 of the 3 in drivers are not that heavy but may require reinforcement with masonite strips. I want to avoid making baffle out of anything that requires a saw as I want to cut all 24 cutouts (per side) with a razor by hand. I can also double up thickness of baffle.
 
Foam core can be surprisingly strong when formed into structures like a C channel with bracing. 24 of the 3 in drivers are not that heavy but may require reinforcement with masonite strips. ...

24 of those drivers is about 7.5 pounds, so it's possible. If I were doing it, I'd get a long strip of wood and use a hole saw to cut holes along it with the right size and spacing to hold the magnets of the drivers. That would take most of the weight off the baffle.
 
frugal-phile™
Joined 2001
Paid Member
Foam core can be surprisingly strong when formed into structures like a C channel with bracing. 24 of the 3 in drivers are not that heavy but may require reinforcement with masonite strips. I want to avoid making baffle out of anything that requires a saw as I want to cut all 24 cutouts (per side) with a razor by hand. I can also double up thickness of baffle.

You would be best to build 4 6 driver modules and stack them.

dave
 
Founder of XSA-Labs
Joined 2012
Paid Member
You would be best to build 4 6 driver modules and stack them.

dave

So you would recommend the 4 x 6 configuration with circa 10 ohms over the 3 x 8 version with 6 ohms? It certainly makes the subunits a little more manageable in size.

Do you or anyone with OB expertise have a suggestion as to how wide the OB should be for this line array, and should drivers be offset to one side slightly? Again, limitation is the width of the foam core stock, i would like to be able to make whole baffle with C channel sides out of a single 20 x 30 sheet per 6 drivers. I was thinking 16 in wide with 7 in deep sides ( wings). But if it would make it sound a lot better with much wider baffles, I could do that. It just starts to look too imposing and WAF goes way down...
 
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Founder of XSA-Labs
Joined 2012
Paid Member
24 of those drivers is about 7.5 pounds, so it's possible. If I were doing it, I'd get a long strip of wood and use a hole saw to cut holes along it with the right size and spacing to hold the magnets of the drivers. That would take most of the weight off the baffle.

That's a good idea about the strip of wood with holes, but I have an easier and faster solution when the drivers only cost $1 ea - hot melt glue the backs to a thin strip of wood for support. You can always pry hot melt from metal with a razor if needed.

Like I said, I am trying to avoid making any sawdust... ;)
 
Is the idea that one driver is mounted with cone into compression chamber and other face out in order to cancel driver hysteresis? Show me a sketch of the concept.

Well, I deleted it. It's just too huge.
The basic idea is to have a front loading horn coupled with a rear loaded horn. It's just for efficiency and getting the most low end that you can, also they are great for directivity.
Well, to give you an idea of the size....think about the path length and mouth area for the conru, then add the front expansion as well. The design was kind of a large V on wall.
Here, this is an example of a push pull.
About the 5th post down.
horn loading - Page 2 - pink fish media