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#1 |
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diyAudio Member
Join Date: Sep 2001
Location: NORWAY
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Is it possible to use any other types of light sources than a UV lamp for exposing fotoresist PCBs?
If so, what is the recomended expousure time? Thanx |
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#2 |
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diyAudio Member
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I've used a 150W or so halogen desk lamp on full brightness a few inches from the PCB with great results. The boards were the presensitized ones sold at PartsExpress.com. Exposure time was about 10-15 minutes, but I think even 8, as written on the board packaging, would've been fine.
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#3 |
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diyAudio Member
Join Date: Aug 2002
Location: Right here
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My post is only to remember you that a good source of UV light can be obtained by direct sunlight There are a lot of people making PCB's by this way in the world Regards Pedro Martins |
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#4 |
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diyAudio Member
Join Date: May 2001
Location: Norway, -north of the moral circle..
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The photo material used on PCBs is designed to accept what is known as "actinious " light, with a wavelength of appx 370-380 nM. Although other light sources as e.g. sun light will or may work, you are best off with buying specialy deisgned lamp sources. A tip- light bulbs sold as disco black lights will also work...
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#5 |
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diyAudio Member
Join Date: Aug 2002
Location: Right here
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Ok!
Check my UV page (you may need altavista to translate) The 4 lamps cost me 35€. I think it's cheap making PCB's with UV lamps... |
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#6 | |
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diyAudio Member
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Quote:
Black lights emit UV-B light if I remember correctly, the UV light needed for PCB boards is UV-A. Lamps that can be used for this are lamps from a tanning device. This is probably the cheapest way to get good lamps. Just go to a recycling store and buy yourself a tanner (correct word?). I bought myself a tanner with 6 UV lamps in it for only 5€! It works great and it's so big that if I wanted to I could make PCB's of 1.5m * 50 cm |
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#7 |
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diyAudio Member
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8 minutes
about 5 years ago I took a photographic densitometric step tablet and used it to measure the optimal exposure -- for my light box (which also serves as a light table for examining negatives) it turned out to be 8 minutes developing is a little trickier -- if you are using NaOH you should play around with various time and temperature combinations -- if you are using a less polar developing agent it becomes less critical. in the U.S. I have used drain cleaner when (Drano) when I ran out of NaOH. you can do the developing using a red safelight -- then examine the board under white light turned on for a few seconds. if you are using NaOH wear rubber gloves. |
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#8 |
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diyAudio Member
Join Date: Jun 2002
Location: Left Coast
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The presensitized posative process PCB sold by PartsExpress will form a nice image with just an ordinard 100W bulb hung in cheap relector about 12 inches above the board. Exposure time 7- imutes. With boards larger than 5in x 5in it works better to hang the lamp a bit higher and expose a bit longer. Use an inverse square calculation to estimate the time when hanging higher.
I've done enough boards this way that i've lost count. |
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#9 |
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diyAudio Member
Join Date: Sep 2002
Location: Sweden
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Has anybody tried daylight tempered fluoroscent tubes
(5500 K)? I have both a light box with them for sorting slide fillm and two larger ones in the ceiling over my painting easel. Actually, I also have a light therapy panel, which is probably even somewhere around 6500 K. |
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#10 |
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diyAudio Member
Join Date: Jun 2001
Location: Peterborough, Ontario
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I just recently got a flourescent daylight bulb. It fits in a normal light bulb socket and is rated at 23W. It is very bright, like you can face it towards the opposite wall and still read a book no problem. The last board I made I mounted the light 7 inches above the board and exposed for 6 minutes, but I overexposed it. I'm not sure if it was due to too much exposure time or the fact that my crappy ink jet printer didn't get the transparency mask dark enough. I think its the latter. I've tried to run the transparency through the printer a few times, but often it doesn't line up correctly and totally ruins it. Unfortunately as far as making boards goes, I've never had much luck although I've done a few correctly. I've wasted so much money, but I see no other option. Hopefully I'll develop a technique that works, because my next board will be a double sided one too.
Pete |
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