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Old 15th September 2003, 01:31 AM   #1
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Default Speaker Line Relay

We are in the process of Re-Developing our RMA-02 Professional Stereo Monitor Amplifier into Sexy Looking Civilised Mono-Block Amplifiers for the Audiophile Market

We are considering, as part of the Civilising Process to incorporate a Speaker Line Relay to prevent any form of Turn On and Turn Off Thump appearing in the attached loudspeakers

Personal experience with various Hi-Fi Amplifiers fitted with Speaker Line Relays is that this becomes a source of problems after a number of years due to contact contamination or corrosion

To be honest, I do not favor Relays or Fuses in the Speaker Line, but some users are very concerned about even the slightest transient, that it might damage their beloved speakers

Any suggestions as to what type of "Affordable" Relay is the best to use

A high Current 16 Amp SPST, Mains Voltage Rated Relay with Silver Alloy Contacts ?

A 10 Amp SPST Automotive Relay, with "Special Alloy" Non Specified Alloy Contact Material ?

A 30 Amp SPDT Automotive Relay, with "Alloy" again non specified Contact Material ?

The Thump from the Amplifier is completely benign, but some users are very concerned about even the slightest Thump or Click

We plan to fit Solder Type, Relay Bypass Terminals

Any suggestions for a suitable PCB Mounted Relay ?
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Old 24th September 2003, 06:27 AM   #2
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Default No Relay Contacts Is Sonically Better IME....

Hi Poul,
I think you will find that most owners are not concerned so much by a SMALL turn on thump, so much as the prospect of speaker damage due to amplifier fault condition.
Another reason to include an output relay is to avoid strange noises and behaviours as the supplies decay - I am using an Amcron amplifier that produces rotten sputtering sounds as the power rails decay, but the easy solution in this case is to mute the amplifier input during power down.

I (and others) have found out bitterly that rail or AC mains fuses do not always provide speaker protection, and in the case of old Phase Linear amplifiers going DC due to a failed pre-driver transistor, expensive and tear producing smoke is the result.

I entirely agree that series output relay contact reliability can be a long term liability.
In my experience however with at least 'reasonable' relay quality in production audio equipment, this is actually a very rare occurence.
I have conducted tests where I mechanically locked the relay armature in the operated condition and applied coil current or not, and indeed found a sonic change.
This I have tried with several amplifiers and always found subtle sonic changes according to coil current or not.

To my mind an amplifier with well behaved power-up and power-down characteristics with direct output connection is much preferrable.

A supervisory circuit controlling a relay connecting 240V AC to the output stage supplies would be my preferred method.
This supervisory circuit could also check for allowed load resistance before output stage power up (Accuphase E-202 did this), as well as DC fault conditions, whether caused by the amplifier itself or an externally applied audio signal with DC bias.
This supervisory circuit could also incorporate a signal presence 'wake-up' or 'go to sleep' function.

If this logic and technique was explained correctly in the sales literature it would likely be viewed as beneficial.

Eric.

Not quite the answer you were looking for I know.
Decent quality adequately rated (over rated) silver contacts should be fine in my experience, and the "A high Current 16 Amp SPST, Mains Voltage Rated Relay with Silver Alloy Contacts" ought to be entirely suitable so long as the contact geometry provides suitable 'contact wiping'.
Arcing during contact close or open is the killer, so for ultimate reliability signal muting is strongly advisable during output relay operation in either direction.
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Old 24th September 2003, 09:44 AM   #3
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Default An After Thought.....

I have also seen designs where the driver transistors are muted to disable the output stage during power up/down and fault conditions like excessive overdrive, thermal or over current.
This can also enable silent power up and power down.
I just forget whether the supervisory circuit switched the driver current sources, or shorted the driver bases........or something, but it did work well.
This would also allow constant powering (constant thermal conditions) for the input stages and allow output standby condition (no output bias current).

Eric.
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Old 24th September 2003, 10:41 AM   #4
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In some models, Amcron uses Analogue Switches to block the signal to the second voltage gain stage.
This works fine, however you then have an analogue switch in the signal path................
Best thing is to shorten the signal to GND somewhere in the circuit during Mute
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