Ultra Simple Class D

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Joined 2010
Well, I think I really screwed up my amp. I finally finished building the simple class D amp, from etching to populating with all the parts, winding my own inductor, (T106-2). All I had was a simple + and - power supply with two 6800uF caps, one on each rail, and a VH248 bridge rectifier, which is a 6 amp, 200 volt rectifier. My transformer was a 17-0-17 toroid transformer, so I figured aprox. +- 23vdc. So, I hooked it up, turned it on, and the bridge rectifier blew within seconds. I turned it off right away. It didn't look like anything happened to the amp, no smoke or heat or anything. I tested the power supply beforehand and it worked fine. I guess I need to build a really decent power supply and not mess around with quicky built supplies. So, what did I possible screw up on the amp? You can yell at me if you want.
 

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Well, I think I really screwed up my amp. I finally finished building the simple class D amp, from etching to populating with all the parts, winding my own inductor, (T106-2). All I had was a simple + and - power supply with two 6800uF caps, one on each rail, and a VH248 bridge rectifier, which is a 6 amp, 200 volt rectifier. My transformer was a 17-0-17 toroid transformer, so I figured aprox. +- 23vdc. So, I hooked it up, turned it on, and the bridge rectifier blew within seconds. I turned it off right away. It didn't look like anything happened to the amp, no smoke or heat or anything. I tested the power supply beforehand and it worked fine. I guess I need to build a really decent power supply and not mess around with quicky built supplies. So, what did I possible screw up on the amp? You can yell at me if you want.

hi please use a 100wt bulb in series with ac to power supply when powering any first project :)
 
hi all
i am doing a ucd version of this amp all credit goes to etjagle the designer. i am combining lory laci input stage, as it has less noise and lorylaci has taken measures of his amp and wave forms are o.k . my board will be big and i am doing single sided.
 

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  • Class D 200 Wrms with 2 mosfet ucd style schematic.jpg
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  • Class D 200 Wrms with 2 mosfet single sided ucd style board.pdf
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  • Class D 200 Wrms with 2 mosfet ucd style board.jpg
    Class D 200 Wrms with 2 mosfet ucd style board.jpg
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the pcb files of the project
 

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Thanks to Norazmi.

So I finally built this simple Class D amp,my first.

It had a moderate sized heat sink which got mild warm after an hour of working.

It worked fine with 8ohm loudspeaker .but when driven to a 4 ohm woofer,IRF9640 failed within seconds.

What could be the reasons?
 

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i had the same problem and i was very confused because my earlier versions of this amp worked perfectly . but when i used irf 9640 it failed even three hours after working properly. when i changed to irf540n and irf9540n everything is o.k up to now even when using 4ohms at +/-50vlts
 
i had the same problem and i was very confused because my earlier versions of this amp worked perfectly . but when i used irf 9640 it failed even three hours after working properly. when i changed to irf540n and irf9540n everything is o.k up to now even when using 4ohms at +/-50vlts
Thanks stewin ,I shall try IRF9540s.

So it means IRF9640 is not suitable for this application.
What could be the reasons? I guess the amp oscillated beyond its operating frequency as there was sudden rise in temperature in Inductor.

My power supply was 34-0-34 dc ,(150va ) with 4700uf capacitors.
 
D

Deleted member 148505

You are using micrometals material no. 2, it should run cooler with increasing osc. frequency. I think it's hot because of high shoot through current.

IRF9640 has lower Qg which means it has higher switching speed, you should increase the deadtime by adding gate resistors.
 
You are using micrometals material no. 2, it should run cooler with increasing osc. frequency. I think it's hot because of high shoot through current.

IRF9640 has lower Qg which means it has higher switching speed, you should increase the deadtime by adding gate resistors.
Thanks Jlester,

Or, I am thinking whether I should drop this circuit and build one with IR2110.