L25D Toroid

[sketchyphish]

Hello there building up 2 x l25d amps. Not gonna worry too much about details other than to say that im having problems with my toroid.

No i had no choice but to use a 500va autotransformer that i aquired.

I have had this on the bench and well it fires up ok and runs and i have +-50v on the two outputs.

Now for some reason when i put it in the case (not touching any of the other parts) and hook it up to my two bridge rectifiers it keeps blowing my breaker.
sometimes i actually stays powered up for say 2 seconds then blows my 10 amp fuse. I have fitted 2 220nf caps across the two outputs but im sure this is not an issue as this is designed for noise supression i think according to the amp schematic i looked at.

Anyhows im just looking to find out if there is something obvious that i am missing. I am very sure that it doesnt need a soft start as it runs ok on the bench. Although i may need it when i get the caps on.
I will try to update with pics tommorow but just cant seem to keep the power from tripping when its in its box. I have tried many ways to power it up and well on its own is the only way ive managed so far.

Any help well appreciated.

[sketchyphish]

just a quick link to the supply i am following

LINK

[baga]

Originally Posted by sketchyphish

autotransformer

If is really an autotranformer stop using it, you are in danger of electric shock! Use a normal transformer and ask Google about differences between a transformer and an autotransformer.

[nigelwright7557]

20,000uf gives quite a power surge on power up so might need a bigger mains fuse.
Or fit a soft start circuit.

[CBS240]

an autotransformer does not isolate the secondary from the primary since it has only a single winding. It is unwise to use such a device to power an amplifier circuit because non-isolation from the mains is very dangerous and can cause death to you or some other unsuspecting person. Please use an isolated supply either a mains line isolation transformer or SMPS.

[sketchyphish]

Il send some pics, but im a bit stuck with it atm, cash flow went on speaker cabinets. So need to use it for setting up and testing. The reason i said il ssend a pic because is because the configuration may let me isolate it.

Il get back.

[sketchyphish]

Right so here are a few pics. Now the reason i question the ability to safely use this is because unless i am mistaken there seem to be separate coils but still linked like an auto transformer.

THIN ORANGE = 240v ac
THIN BLUE = 240v ac
THIN REDS = Joined as input is duel 115v

THICK BLACK = 50v ac
THICK BLUE = 50v ac (Joined to thin blue as autotransformer common neutral)
THICK BROWNS = Joined as output is duel 50v to form common

So to me it looks like the thick side is separate from the thin, except for it to work the two netruals must be connected.
So if that is the case then i should be able to isolate right.....anyways any ideas with this as its the only one i got atm.

[CBS240]

Measure with an Ohm meter to find out if the windings are electrically insulated. If it came out of an old amplifier it is most likely a transformer. It looks like a standard toroidal transformer with two 115V primary windings that would be connected in series for 230VAC mains. It is likely from its size that it may need to be slow started. Toroidal transformers suffer from magnetic memory. Because it has a solid core and there is no gap as opposed to laminated EI type cores, generally the leakage flux is very low and the flux density is higher. If you take a non-magnetic screw driver and place it on a magnet for a while it will remain magnetic for a short time after removing it from the magnet. Large toroidal cores will do this as well. If power is removed at the peak of the input AC cycle, the core will remain magnetized in that polarity. When power is re-applied and it happens to be near the peak of the same polarity that it as was removed the core can be driven into flux saturation and then the mains voltage source sees an impedance that is only the small DC resistance of the primary winding resulting in a surge current tripping a breaker or blowing a fuse. To prevent this, a resistor is placed in series with the primary for a few cycles to re-orient the polarity of the core and then the resistor is shorted with a relay. This is the basics of a slow start circuit.

[sketchyphish]

Yes i was looking into soft start, but was just confused as it seems to power up fine on the bench but when connected to the bridge rectifiers then it trips.

Now the issue is it says auto transformer on the side, havent got the make details to hand, but im gonna have to go test it again, as well if i dont connect the two netral lines together and try it as a normal toroid.

Im gonna have to get back to you after more tests, im thinking im not quite getting the config for the wiring right. Gonna check whether im connecting to neutral when i dont have to.

Back soon.

[redjr]

Originally Posted by CBS240

Measure with an Ohm meter to find out if the windings are electrically insulated. If it came out of an old amplifier it is most likely a transformer. It looks like a standard toroidal transformer with two 115V primary windings that would be connected in series for 230VAC mains. It is likely from its size that it may need to be slow started. Toroidal transformers suffer from magnetic memory. Because it has a solid core and there is no gap as opposed to laminated EI type cores, generally the leakage flux is very low and the flux density is higher. If you take a non-magnetic screw driver and place it on a magnet for a while it will remain magnetic for a short time after removing it from the magnet. Large toroidal cores will do this as well. If power is removed at the peak of the input AC cycle, the core will remain magnetized in that polarity. When power is re-applied and it happens to be near the peak of the same polarity that it as was removed the core can be driven into flux saturation and then the mains voltage source sees an impedance that is only the small DC resistance of the primary winding resulting in a surge current tripping a breaker or blowing a fuse. To prevent this, a resistor is placed in series with the primary for a few cycles to re-orient the polarity of the core and then the resistor is shorted with a relay. This is the basics of a slow start circuit.

Hi - I have a basic question about transformers. When a x-former has dual primary inputs (115v each), these are normally connected in parallel to maximize x-former current output on the multiple secondary taps. Is that a correct statement? Is it also fair to say that if only a single primary winding were used, you'd essentially get about half the current on the secondaries? I just want to make sure these primaries can be connected in parallel for standard operating configurations. ( It's been a long, long while since my basic electronics courses, and just want to make sure I don't melt my spanky new toroidal.)