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Old 25th September 2007, 08:38 PM   #1
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Smile My Bridged LM3886

Hello, this is my first post here. First of al, sorry for my bad English.
I’m now building my first serious amplifier, a bridged LM3886TF based on the schematic (BR100) of the Overture application note (1192) of National. Below are the schematics/boards that I draw. The power supply will be finished this week, and I just started drawling the amplifier board.

Here are the drawling of my power supply
Click the image to open in full size.
Click the image to open in full size.
I’m using a 500VA 22VAC Toroidal, and 50.000uF, witch will be enough.

And the amplifier
Click the image to open in full size.
Click the image to open in full size.

I have reed almost all topics in this sub forum according to the 3886, and they ware very useful. But my main question is, sins I don’t have any experience with the LM3886, is this schematic/board any good? Does anyone have any comments/improvements?

Greets
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Old 25th September 2007, 10:32 PM   #2
amc184 is offline amc184  New Zealand
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Two things immediately jumped out at me:
- The feedback loop (the trace running from the inverting input to the output, via Rf) is too long. This should be as short as possible. I would put Rf horizontal, immediately below the LM3886.
- A power trace is taking up space beyond the top of the LM3886. The board should end before here, otherwise you will run into trouble when you come to heat sinking it.

Other than this, the board doesn't look too bad.

Anton
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Old 26th September 2007, 02:36 AM   #3
amc184 is offline amc184  New Zealand
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Another couple of things:
- Cm is not in the signal path, so doesn't need to be a fancy film cap, a polar electrolytic will do just fine. Cm can also be shared between the two channels, and should be larger. Either 2x100uF, or one shared 220uF will do.
- Use a star ground. All the ground traces should lead to a single ground point. On your board, the ground trace for your supply decoupling capacitors goes to the LM3886 ground pin, then to ground. They should all go directly to ground. Research the term star ground on this site. Alternatively, use a ground plane.

Anton
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Old 26th September 2007, 10:07 AM   #4
CJ900RR is offline CJ900RR  Sweden
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Looking pretty good. But use plains instead of traces for the power, one on each side. As in this design i did a while ago. I use smd-components and bigger caps but otherwise its much the same...
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File Type: jpg br100.jpg (49.1 KB, 1469 views)
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Old 26th September 2007, 10:09 AM   #5
CJ900RR is offline CJ900RR  Sweden
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And the other side...
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Old 26th September 2007, 11:08 AM   #6
AndrewT is offline AndrewT  Scotland
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Hi,
most of your diodes in the PSU are back to front.
Look at D5, 6, 7, 8, 9 and possibly D18.
The bridge rectifiers look OK.

T1 turns on RY2 after a delay. What is this doing?
Pin3 turns off RY1. What is this doing?

Where do out-2 & out-4 go to?

I don't like mains voltage going through a metal encased resistor. Are you happy with that?

+-30Vdc (it might be +-31Vdc) is right at the top end of powering 4r0 loads. Reactive speakers are an even worse load.
If you bridge with this supply voltage the combination will be right at the top end of current and voltage for driving an 8ohm speaker. The bridged amplifier may not like it.
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Old 29th September 2007, 03:57 AM   #7
sukyone is offline sukyone  Thailand
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good looking
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Old 30th September 2007, 04:27 PM   #8
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Quote:
Originally posted by amc184
Two things immediately jumped out at me:
- The feedback loop (the trace running from the inverting input to the output, via Rf) is too long. This should be as short as possible. I would put Rf horizontal, immediately below the LM3886.
- A power trace is taking up space beyond the top of the LM3886. The board should end before here, otherwise you will run into trouble when you come to heat sinking it.

Other than this, the board doesn't look too bad.

Anton
Quote:
Originally posted by amc184
Another couple of things:
- Cm is not in the signal path, so doesn't need to be a fancy film cap, a polar electrolytic will do just fine. Cm can also be shared between the two channels, and should be larger. Either 2x100uF, or one shared 220uF will do.
- Use a star ground. All the ground traces should lead to a single ground point. On your board, the ground trace for your supply decoupling capacitors goes to the LM3886 ground pin, then to ground. They should all go directly to ground. Research the term star ground on this site. Alternatively, use a ground plane.

Anton
Thank you very much! This is information that really helps me.





Quote:
Originally posted by CJ900RR
Looking pretty good. But use plains instead of traces for the power, one on each side. As in this design i did a while ago. I use smd-components and bigger caps but otherwise its much the same...
Quote:
Originally posted by CJ900RR
And the other side...
I’m sorry, but what are plains? My power traces are now 2,5mm / 0,1” width, isn’t that enough? To handle the current? I’ll be using circuit board with 35µm copper layer.

You’re board looks very nice, have you got pictures of the finished amp?





Quote:
Originally posted by AndrewT
Hi,
most of your diodes in the PSU are back to front.
Look at D5, 6, 7, 8, 9 and possibly D18.
The bridge rectifiers look OK.
T1 turns on RY2 after a delay. What is this doing?
Pin3 turns off RY1. What is this doing?
Oops, the diodes are drawn wrong, you’re right. I’ll be edit the schematic
The power_on (OUT-1) is to start the power supply. It turns RY2 (trough T1) and RY1 (trough IC3) imminently on. After a delay, RY1 will fall off. I already tested this cicuit, and it works just fine.
Quote:
Originally posted by AndrewT
Where do out-2 & out-4 go to?
After I’m finished with this supply and amplifier board, I want to build a microcontroller (PIC12F675 or so) based “controller board”. With volume/tone control, display, maybe temps, and also controlling the power_on.
Quote:
Originally posted by AndrewT
I don't like mains voltage going through a metal encased resistor. Are you happy with that?
I don’t see the problem in that?
Quote:
Originally posted by AndrewT
+-30Vdc (it might be +-31Vdc) is right at the top end of powering 4r0 loads. Reactive speakers are an even worse load.
If you bridge with this supply voltage the combination will be right at the top end of current and voltage for driving an 8ohm speaker. The bridged amplifier may not like it.
I know, I design this amp for 8ohm speakers. Ideal would be 28VDC, but I got good heat sinking, and I lose some more voltage over my rectifiers at high currents. So I think that wouldn’t be a problem.

At 0.1 amps
22 * √2 - 0.6 = 30.5V

At 8 amps (4 per amplifier)
22 * √2 – 1.4 = 29.7V

Click the image to open in full size.





Quote:
Originally posted by sukyone
good looking
Thanks!


I started building my “capacitor rack”, it’s a little bit different than I draw, but it quite matches.
Click the image to open in full size.
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Old 1st October 2007, 04:44 PM   #9
AndrewT is offline AndrewT  Scotland
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Quote:
Originally posted by robertj88
I started building my “capacitor rack”, it’s a little bit different than I draw, but it quite matches.
Click the image to open in full size.
Insulate the exposed metal can of the caps from the metal "seat" they are resting on. The can usually leaks towards the negative potential.

The metal encased mains carrying/passing resistor is attached to what?
Quote:
I know, I design this amp for 8ohm speakers. Ideal would be 28VDC, but I got good heat sinking, and I lose some more voltage over my rectifiers at high currents. So I think that wouldn’t be a problem.
At 0.1 amps
22 * √2 - 0.6 = 30.5V

At 8 amps (4 per amplifier)
22 * √2 – 1.4 = 29.7V
your 22Vac transformer will have a much higher output voltage at quiescent current than you've shown.
The sag in voltage at maximum output will be much higher than you've allowed for.
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Old 28th October 2010, 02:30 PM   #10
Mashoni is offline Mashoni  Germany
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Quote:
Originally Posted by robertj88 View Post
Hello, this is my first post here. First of al, sorry for my bad English.
I’m now building my first serious amplifier, a bridged LM3886TF based on the schematic (BR100) of the Overture application note (1192) of National. Below are the schematics/boards that I draw. The power supply will be finished this week, and I just started drawling the amplifier board.

Here are the drawling of my power supply
Click the image to open in full size.
Click the image to open in full size.
I’m using a 500VA 22VAC Toroidal, and 50.000uF, witch will be enough.

And the amplifier
Click the image to open in full size.
Click the image to open in full size.

I have reed almost all topics in this sub forum according to the 3886, and they ware very useful. But my main question is, sins I don’t have any experience with the LM3886, is this schematic/board any good? Does anyone have any comments/improvements?

Greets
That schematic is a recipe for disaster.I would'nt recommend using it unless you want to see how some caps and chips fry just for show.
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