Class D amp cooking output inductors?

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So I was recruited to repair an Option Audio OAX2000 amplifier.

It had killed its power supply mosfets, and somehow ONE of its TO220 package diodes.

I replaced all the mosfets, and all the diodes, and as a result, one bank of mosfets decided to run constantly on.

SO I replaced the 8 drive transistors, and the TL494, and we're all good.

Or so I thought.

After running for half an hour at very low volume, something smelt hot, I soon realised it was the output inductor, sitting at 90 degrees Celsius :dead:

I swapped out the paralleled 10uf, 100volt non polarised electrolytic capacitors, for some polyester ones borrow from another amp, but this made no difference...

Ideas? Thanks!
 
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Thanks!
 

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I've a USBLASTER USB3003 that use two SINUS LIVE SLA1500 board, internally linked.
I've the same "issue".
At this point, i don't think that is an issue.
The two inductors come hot in 10-15min producing a clear audio output.
despite this, the amp work correctly and not have a high current draw.
 
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