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#1 |
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diyAudio Member
Join Date: Aug 2007
Location: Arden,NC
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I have an old Series 7 HiFonics Pluto amp that has went dead on me in storage. When I put power to it, nothing lights up and there is a bit more spark when I touch the ground to my power supply than what would be normal. I have never messed with repairing an amp before but I have replaced components on other things. I know that caps will go bad over time and thought that maybe a cap on the power side of the board may have gone bad just sitting. Here are pics of the board top and bottom.
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#2 |
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diyAudio Member
Join Date: Nov 2003
Location: Louisiana
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Clamp the transistors to the heatsink and insert a 10 amp fuse in the B+ line feeding the amp. Power up the amp (incl. remote) and post the DC voltage on all 16 pins of the TL594. Place the black meter probe on the amplifier's ground terminal. Place the red meter probe on the point where you need to measure the voltage.The attached image shows the numbering scheme. Copy and paste the following list into your reply.
TL594 Pin 1: Pin 2: Pin 3: Pin 4: Pin 5: Pin 6: Pin 7: Pin 8: Pin 9: Pin 10: Pin 11: Pin 12: Pin 13: Pin 14: Pin 15: Pin 16:
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Links >> Basic Car Audio Amp Repair --- Basic Car Audio Electronics --- Basic Transistor Testing --- Basic Switching Power Supply Design --- Basic Computer Skills << Links |
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#3 |
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diyAudio Member
Join Date: Aug 2007
Location: Arden,NC
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First, thanks for the help Perry. I connected it up to my power supply and tried to get readings. I couldn't get anything but I did find that once I powered up the amp, the power supply quit supplying power (zero volts). I disconnected the amp and the supply went back to 13.68v. The 10amp fuse is also intact. I rechecked the supply afterward, to be sure it was working, and it is fine. I thought I had killed my 20 amp power supply. Sorry but I can't get any readings on the IC. Though, the fact that the power supply went to zero, I hope, will tell you something.
Thanks for the help!! I really don't want to toss this fine old amp. It fits in really well with my Cupid and Cyclops HiFonic amps. |
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#4 |
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diyAudio Member
Join Date: Nov 2003
Location: Louisiana
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On the IRFZ44s on the corner of the amp, do you read anything near 0 ohms when you measure the resistance between the legs of each individual transistor. Measure from leg 1 to leg 2, 1-3 and 2-3.
__________________
Links >> Basic Car Audio Amp Repair --- Basic Car Audio Electronics --- Basic Transistor Testing --- Basic Switching Power Supply Design --- Basic Computer Skills << Links |
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#5 |
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diyAudio Member
Join Date: Aug 2007
Location: Arden,NC
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I measured the IRFZ44s and found, on the one closest to the corner to measure
Pin 1-2) - 13.9ohm Pin 1-3) - 13.9ohm Pin 2-3) - 0.3 ohm And on the other one next to the one in the corner, with the insulator still on it in the above photo Pin 1-2) - 0.9ohm Pin 1-3) - 0.9ohm Pin 2-3) - 0.3ohm From a quick look and the data sheet, it mentioned "low resistance" so I am gathering the first one is bad. But only relative to the second as I have no other point of reference. I'm trying to learn! |
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#6 |
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diyAudio Member
Join Date: Nov 2003
Location: Louisiana
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The second one appears to be defective. Both need to be replaced. Remove them and then power it up. Does it still drag the power supply voltage down?
__________________
Links >> Basic Car Audio Amp Repair --- Basic Car Audio Electronics --- Basic Transistor Testing --- Basic Switching Power Supply Design --- Basic Computer Skills << Links |
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#7 |
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diyAudio Member
Join Date: Aug 2007
Location: Arden,NC
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I removed both of the IRFZ44s and reconnected the amp. The power supply maintained the 13.68v output.
I have also read where it's a good thing to replace the caps on older amps as well. Which ones would need replacing? |
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#8 |
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diyAudio Member
Join Date: Nov 2003
Location: Louisiana
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The larger ones are the ones that generally leak (3 from what I can see in the photo).
Are the two resistors connected to the first leg of each of the Z44s within tolerance? What is their value?
__________________
Links >> Basic Car Audio Amp Repair --- Basic Car Audio Electronics --- Basic Transistor Testing --- Basic Switching Power Supply Design --- Basic Computer Skills << Links |
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#9 |
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diyAudio Member
Join Date: Aug 2007
Location: Arden,NC
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Thanks for the info about the caps. I have read that an amp this old should have them replaced.
The bands on the resistors are white, brown, black, gold. 91 ohms @5% tolerance, if I read the chart right. They both measure within tolerance. 90.2ohms and 90.4ohms. |
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