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Old 5th October 2007, 03:06 AM   #1
spooney is offline spooney  United States
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Join Date: Dec 2006
Default Jl audio 500/1 Transistor clamps

I managed to get the clamps off of the transistors but i'll be damned if i can get them back on. Does anybody maybe have a trick for doing this?
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Old 5th October 2007, 04:38 AM   #2
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Join Date: Dec 2005
Location: Northern California
I use a beater pair of needle nose pliers to pull them off by inserting one plier tip inside the clamp < middle hole> and them clamping the plier and pulling straight away from the sink surface.
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This causes the loaded section of the spring clip to flex and release. I figured this out by mangling a few till it dawned on me that I was going about it the wrong way .


I finger load them back in and using a beater 4 MM hand tool I gently tap the clip right back into its position, by tapping gently at a 45 degree angle to the fold over or the outside bend.

This works for me, I do NO damage, and its all over and done in a matter of moments.

I am sure there is a real tool for this somewhere out there in the real world, but I have yet to find it in any of the tool suppliers catalogs.

If you ever find this tool please let me know.... I am sure its instructions are either Korean or Chinese lol lol lol
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Old 5th October 2007, 08:36 AM   #3
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Location: Louisiana
To remove the clamps, it's easy if you make one of the tools below. The first is simply a bent screwdriver ground to fit the slot. The second image is a cotter key remover (recommended by a friend). The third photo shows how he ground it to make it more user friendly. The last photo shows the 'tool' I use to replace the clamps. The rubber insert (insulation off of a piece of wire) helps to keep it from sliding. Use this with a small hammer (or pair of crimping pliers as a hammer) to gently tap the clamps back into place.

Click the image to open in full size.


Click the image to open in full size.


Click the image to open in full size.


Click the image to open in full size.
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Old 10th April 2012, 03:22 PM   #4
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Join Date: Oct 2009
thanks Perry for this post, although a bit old, it really helped me finding a way to remove these clamps and putting back in ...tried google and directs me here
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