The discussion thread at the headphone forum is here
, but I wanted to throw out the problem to the general blog-reading community here at diyaudio to see if anyone can nail this.
The earthed chassis (light blue) must connect to the circuit common i.e. "ground" (pale green).
I do not know where the best place on the circuit ground is to tie that connection.
(COM and GND are completely equivalent pads on the circuit board, while IN- and OUT- also pads on the board but physically further away on the ground plane.)
as long as it connects at one point only, or the same point of both channels, it doesn't seem to matter at all. I have it connected at the ground tab of the headphone jack and that seems to be as good as anywhere.
The noise was in fact magnetic interference emanating from the transformers. Grounding layout changes / electrostatic...